Powerscreen Premiertrak 600 Illustrated Parts Catalog 2017 – PDF Parts Manual

Description

Powerscreen Premiertrak 600 Illustrated Parts Catalog (2017) – PDF Parts Manual

This is the complete factory-issue Illustrated Parts Catalog for the Powerscreen Premiertrak 600 tracked jaw crusher, applicable from machine serial number PIDPT600JOMG42113 onward. Published 13-February-2017 (Revision 0.1), it contains the full exploded-view parts breakdown for the Premiertrak 600, covering both the Scania DC13 Tier 4 Final and CAT C13 Tier 3 powerunit configurations. Every illustrated assembly in the book carries an itemised parts table with part numbers, quantities and descriptions, making it the reference you want when ordering, servicing or rebuilding the machine.

File Details

• Manual Type: Illustrated Parts Catalog
• Brand: Powerscreen (Terex GB Ltd)
• Model: Premiertrak 600
• Coverage: From Serial No. PIDPT600JOMG42113
• Language: English
• Format: PDF
• Issue Date: 13-February-2017
• Revision: 0.1
• Page Count: 547

Chapters Covered

• General Information, Spare Parts Enquiry and Serial Number Identification
• Chassis Assembly
• Track Assembly
• Hopper, Feeder Bed and Prescreen
• Vibrator Unit and VGF
• Powerunit (Scania DC13 Tier 4 Final / CAT C13 Tier 3)
• Hydraulic Tank and Fuel System
• Jaw Assembly
• Product Conveyor and Dirt Conveyor
• Catwalks, Walkways and Access
• Electrical Components and Control Panels
• Hydraulic Systems (Chassis, Hopper, Powerunit, Jaw, Prescreen, Conveyor)
• Inlet Chute, Diverter Chute and Secondary Chute
• Urea Tank, Options and Accessories

Introduction and Serial Number Identification

The opening chapters of the Premiertrak 600 parts catalog explain how to use the book correctly. They cover the spare parts enquiry procedure, how to decode the machine serial number (with the year and month code tables), where to find the track identification plate, where to find the engine serial plate (with examples for Caterpillar, Deutz, Scania and Isuzu engines), how to read the software version of the PDM and PLC controllers, machine navigation (front, back, discharge end, feed end), and the correct RAL paint codes for Powerscreen Green (RAL 5021), Grey (RAL 7024) and Black (RAL 9005).

Chassis and Tracks

Chassis figures cover the main chassis weldment, conveyor tunnelling, chassis RAM assembly, tool boxes and the track housings. The track section includes left-hand and right-hand track assemblies, steel pipe routing for forward/reverse and case drain, and the full Strickland track breakdown with track shoes (500mm wide triple grouser), repair link kit, front idler group, tensioner, lower rollers, grease fittings, brake release adapters and hardened washers.

Hopper, Feeder Bed, Prescreen and VGF

One of the largest sections of the catalog, this covers the hopper LHS and RHS weldments, hopper rear door, front pivot pins, hopper stops, feeder bed, compression springs, spring mounts and seat plates, liners and the full vibrating unit. The VGF (Vibrating Grizzly Feeder) has dedicated exploded views for the mesh frame, grizzly sections (75mm nominal), side liners, clamps and rubbers. The prescreen assembly figures break down the prescreen cassettes, 40mm mesh, mesh cushions, spring mounts, screenbox walls and shaft housing.

Vibrator Unit

Detailed sub-assemblies for the vibrator unit include the housing and drive covers, breathers, sight glass, bearings (FAG), drive and non-drive side shaft assemblies, negative weights, drive gear, locking rings, oil flingers, spacers and the vibrator unit motor assembly (complete coupling, motor seal kit). The drive belt tensioner assembly used across Tier 3 and Tier 4 machines is also broken down with its adjuster bar, idler pulley, disc spring and bearing fabrication.

Powerunit – Scania DC13 Tier 4 Final and CAT C13 Tier 3

The powerunit section covers the full engine compartment for both engine variants. For the Scania DC13 Tier 4 Final you get the engine enclosure, low-turbo exhaust aftertreatment assembly, SCR catalyst, DOC, evaporator, dosing unit, NOx sensors, urea tank, bulkhead and fittings, powerunit frame, pump support brackets and the engine assembly itself. The CAT C13 Tier 3 breakdown mirrors this with its own enclosure, exhaust silencer, air filter, radiator, engine mounting, pump assembly 1 and 2, fan belt guards and pulleys. Also included is the PT-Tech 12 dry clutch assembly with its solenoid valve, manifold, speed pick-up, transducer and full seal / rebuild kits.

Jaw Assembly

Jaw crusher coverage is extensive. The main consumable parts table gives fixed and moving jaw liner options in 18% and 22% manganese (Supertooth and Quarry Tooth), cheek liners in AR500 for upper, middle and lower positions, jaw wedges, wedge bolts and backing plates. Detailed exploded views cover the flywheel (drive and non-drive side), jawstock, eccentric shaft and bearing assembly, bearing housings (fixed and floating side), drawback mechanism, mainframe assembly, adjustment wedge pack and both front and rear foot support assemblies. The optional reverse feature – with its cylinder, motor, taperlock bush, sprocket and directional control valve – is also illustrated.

Hydraulics

Hydraulic coverage spans chassis, hopper/VGF/feeder, powerunit, jaw, prescreen and conveyor circuits. Chassis hydraulics include the control valve assembly, rear case drain and return manifolds, valve block, spraybar phantom, water manifold, single bank control valves, counterbalance valve, flow divider and the RAM with its hoses and fittings. Hopper hydraulics break down each ram and cylinder, plus the hopper control valve (up to and from serial PIDPT600JOMG42113). Powerunit hydraulics include the Scania diesel water trap, Parker PGP620 series 46cc pump, Tier 4 Final 60cc pump assemblies, engine hydraulics, oil cooler, pressure filters, PVG valve 1 and 2 (with full breakdowns), prescreen block, Webtec flow divider, poppet solenoid valve, track safety valve, Sun pressure reducing/relieving valve and CAT C9 ACERT water trap. Jaw hydraulics cover the wedge adjustment cylinder, jaw grease pipes and changeover/relief valve.

Conveyors and Transfer Points

The product conveyor is broken into head section, SCS scraper, head drum (hydraulic and electric drive variants with serial-number splits), tail section, feedboot, roller assemblies and middle section. Both standard and extended conveyor options are covered, along with aluminium dust covers and hinge sections. The dirt conveyor has dedicated head section, SCS head drum scraper, middle sections 1-3, wing roller and nip guards, tail sections, feedboot and (optionally) a hydraulic-drive variant for LHS fitment.

Electrical and Control

Electrical components are split into two tables covering proximity sensors, warning sounders, amber beacons, belt speed/weigh monitors, battery isolator, pressure transducer, E-stops, rod pressure sensors, QPRO modems, fluid level sensor, umbilical override and Global Trakpak aerial. Control panel sections detail the NG screen, E-stop with NC contact, keyswitch, circuit breakers and MCBs, safety PLC controller, contactors, relays, load dump module and PWM converter. Multiple DC cable kits (Node 1, 2, 3, Kit 1 and Kit 2), optional cables (chamber unblock, clutch reverse, jaw level sensor, stockpile level), T4F engine harness, T4F battery cable kit, CAT T3 engine harness and CAT T3 battery kit are all individually itemised.

Catwalks, Chutes and Access

Access platform coverage includes RHS and LHS rear walkways, rear and centre access ladders, centre walkway, battery box, under-feeder catwalk and powerunit front catwalk and ladder. The chute section breaks down the inlet chute (front, LH, RH, rear chamber, wear plates, rubber mounts and clamps), chamber spraybar, drive side guards 1-3, non-drive flywheel guard, deflector assembly for direct drive, refuelling pump, hydraulic cabinet and diverter chute (lower section, top section with flap hinge, secondary chute and flip plate).

Options and Accessories

The final chapters cover the optional hydraulic water pump assembly, magnet brackets and fittings, magnet single pole and twin pole configurations, beacon/working lights assembly and the Tier 4 Final Scania DC13 urea tank assembly (filter kit, water pipe fitting, strainer, breather hose and venting filter).

Why This Premiertrak 600 Parts Manual Is Essential

Getting the right part the first time is the difference between a machine that runs all day and one that sits idle waiting on the wrong component. Because the Premiertrak 600 was built in multiple configurations – different engines, different track suppliers, different conveyor options, and different hydraulic circuits depending on serial number – ordering from memory is a gamble. This Premiertrak 600 illustrated parts catalog removes the guesswork. Every part number in the book is tied to an exploded illustration with an item number, so you can see exactly which bolt, seal, bearing, liner, hose or bracket belongs to your machine.

For anyone maintaining or rebuilding a Premiertrak 600, this is the reference that supports the entire parts ordering workflow. You can look up a hydraulic hose by its function label – for example hopper LHS fold up or main conveyor raise/lower – trace it back through the illustration, and get the exact part number for your serial number range. The jaw crusher section alone provides more than a dozen wear-part options for the fixed and moving jaws, so you can match the liner material and tooth profile to the application. The track section covers the Strickland track components in detail, including the 500mm triple grouser shoe, repair link, tensioner and lower roller. And because the catalog is serial-number aware – with explicit “up to” and “from” split points throughout – you can confidently order the correct variant even on a machine that sits right on a production change.

The book is delivered as a PDF, available immediately after payment, with no shipping or waiting. It works on any device – desktop, laptop, tablet or smartphone – and every page can be printed for the workshop, so you can keep a paper copy at the machine and a digital copy on your phone. If you service, repair or rebuild a Powerscreen Premiertrak 600, this illustrated parts catalog is the reference you want open next to you.

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