Puritan Bennett Companion 492a & 590 Oxygen Concentrator Service Manual PDF
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Official Companion 492a & Companion 590 Oxygen Concentrators Service Manual (Part No. 492779). Covers product overview, specs, unpacking/inspection, operating checks, maintenance schedule, theory of operation, performance verification, troubleshooting guide, detailed service & repair procedures (cabinet, compressor, valves, PCB, etc.), and Oxygen Concentration Indicator (OCI) section.
Description
Puritan Bennett Companion 492a & 590 Oxygen Concentrator Service Manual PDF DOWNLOAD

Description
Service and maintain Puritan-Bennett Companion 492a and Companion 590 Oxygen Concentrators with this technician-focused Service Manual (Part Number 492779). It includes setup/inspection steps, routine maintenance schedules, detailed theory of operation, performance verification tests, troubleshooting tables, and step-by-step repair procedures for major components.
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✅ Models Covered
Companion 492a Oxygen Concentrator
Companion 590 Oxygen Concentrator
🗂️ Table of Contents
Section 1 — Introduction & General Information
General product description
Optional accessories and literature
Performance specifications
Unpacking and receiving inspection
Operating procedures
Operational check
Operating instructions
Routine maintenance
Recommended tools and test equipment
Section 2 — Theory of Operation
Overview of concentrator operation
Pneumatic system components
Electrical system components
Concentrator system operation
Section 3 — Performance Verification
Performance verification tests
Oxygen concentration
Pneumatic
Electrical
Ventilation system
Flow
Sound
Operational checklist
Low concentration
Concentrator won’t run
Improper operation
Troubleshooting guide
Balancing orifices
Section 4 — Service and Repair
Includes step-by-step service procedures for:
Cabinet
Circuit breaker
Hour meter
Audio alarm
Flowmeter flow control valve
Flowmeter
Power switch
Control printed circuit board
Compressor platform assembly
Compressor (492a)
Compressor (590)
Capacitor
Cooling fan
Pressure switch
Pressure regulator
Solenoid valve
Pressure relief
Sieve canister
Pilot valve
Restrictor tube assemblies
Outlet gas filter
Shock mount
Compressor cup seals (590)
Section 5 — Technical Bulletins
Technical bulletins section for updates and service notes
Section 6 — Oxygen Concentration Indicator (OCI)
General product description
Theory of operation
Performance verification
Troubleshooting and repair
📌 File Details
| Item | Details |
|---|---|
| Manual name | Companion 492a & Companion 590 Oxygen Concentrators – Service Manual |
| Models covered | Companion 492a, Companion 590 |
| Year | 1991 |
| PDF quality | Scanned, clear and readable (illustrations + tables included) |
| No. of pages | 128 pages |
Fix it the right way—this manual gives you the exact tests, troubleshooting steps, and repair procedures for Companion 492a/590 units. Download instantly and start diagnosing and servicing with confidence today.
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