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Raymand Gofer ® Orderpicker 212, 218, and 233 Maintenance Manual PDMM-0049 – PDF DOWNLOAD

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Raymand Gofer ® Orderpicker 212  218  and 233 Maintenance Manual PDMM-0049 – PDF DOWNLOAD

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Description

Raymand Gofer ® Orderpicker 212, 218, and 233 Maintenance Manual PDMM-0049 – PDF DOWNLOAD

FILE DETAILS:

Raymand Gofer ® Orderpicker 212, 218, and 233 Maintenance Manual PDMM-0049 – PDF DOWNLOAD

Language : English
Pages : 440
Downloadable : Yes
File Type : PDF
Size:19.8 MB

DESCRIPTION:

Raymand Gofer ® Orderpicker 212, 218, and 233 Maintenance Manual PDMM-0049 – PDF DOWNLOAD

Manual Design

The Gofer Orderpicker Maintenance Manual is designed with the following objectives in mind:

• Provide technical coverage for expected levels of user expertise.
• Anticipate your needs and reduce your decisions regarding maintenance.
• Reduce page flipping through a “one-stop shopping” approach.

The two-line running page header at the top of each page tells you:

• Name of the manual (Gofer Orderpicker Maintenance Manual)
• Current chapter title (e.g., this page How to Use This Manual)
• Current topic (e.g., this page Manual Design)

We suggest that you get in the habit of turning to the START page first when using this manual.

Gofer® Orderpicker Maintenance Manual How To Use This Manual Manual Design PDMM-0049 Issued: 2/24/99 1-5

The START page asks a few simple questions to guide you to the proper chapter.

• How To Use This Manual explains the manual format and design and contains the Table of Contents and START page.
• Safety explains warning and caution notes, general safety rules, and safety rules for batteries, static, jacking, and welding.
• Systems Overview includes truck specifications and general systems identification.
• Scheduled Maintenance outlines the recommended schedule of preventive services to keep your truck working most efficiently.
• Troubleshooting is a set of “decision-tree” charts designed to take you from a symptom to a specific sequence of tests in order to isolate a failing component.
• The START TROUBLESHOOTING chart (page 5-25) will guide you to the individual troubleshooting symptom chart you need.
• Once you’re familiar with the symptoms listed, you may instead simply find the symptom chart from the List of Troubleshooting Charts (page 5-23).
• When you complete a troubleshooting procedure, be sure to follow the steps in the End of Troubleshooting Chart (page 5-27).
• Codes and Tests gives you detailed descriptions of the operator display messages as well as instructions for several tests and codes including the following:
  • Maintenance mode
  • Steer encoder test
  • Throttle potentiometer test
  • Traction power amplifier fault codes
  • Operator display fault codes
How To Use This Manual Gofer® Orderpicker Maintenance Manual Manual Design 1-6 PDMM-0049 Issued: 2/24/99
• Component Procedures gives step-by-step procedures for testing, removal, installation, and adjustment of individual truck components. Components are listed in an order which considers:
  • Frequency of attention
  • Physical attachment
  • Functional relation (e.g. carriage and mast components are grouped together)
To find a component procedure, you may use one of the three methods:
• Look up the component name in the Alphabetical List of Components (page 7-2).
• Find the component in the Component Locator Photos (page 7-5).
• Look up the component name in the maintenance manual Index (12-1).
• Option Kits contains installation instructions for optional kits that are available for this truck.
• Theory of Operation provides electrical information with reference to specific vehicle functions. The information is accompanied by an electrical or hydraulic schematic which tracks each function step-by-step.
• Software Configuration gives detailed instructions on how to update software with newer versions and for added options.
• Appendix contains reference information such as torque values and lubricants.
• Index lists subjects alphabetically.

TABLE OF CONTENTS:

Raymand Gofer ® Orderpicker 212, 218, and 233 Maintenance Manual PDMM-0049 – PDF DOWNLOAD

Table of Contents
How To Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-4
Service Bulletins Included 1-9
Product Improvement Notices Included 1-9
Table of Contents 1-11
START Page 1-15
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-7
Static Safety 2-12
Jacking Safety 2-14
Tie-Down for Transport 2-16
Towing a Disabled Unit 2-17
Welding Safety 2-18
Systems Overview 3-1
Vehicle Specification 3-2
Special Tools 3-4
Cold Storage 3-6
Scheduled Maintenance 4-1
Operator’s Daily Checklist 4-3
Troubleshooting 5-1
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-3
Shorts to Frame Test 5-4
Hydraulic Troubleshooting Guidelines 5-10
How To Use This Manual Gofer® Orderpicker Maintenance Manual
Table of Contents
1-12 PDMM-0049 Revised: 8/15/04
Definitions 5-11
Electrical Connector Locator Chart 5-13
Drive Unit Troubleshooting Guide 5-22
List of Troubleshooting Charts 5-23
Troubleshooting Flowcharts 5-25
Codes and Tests 6-1
Operator Display Messages 6-2
Maintenance Mode 6-5
Traction Power Amplifier Fault Codes 6-8
Operator Display Fault Codes 6-9
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Option Kits 8-1
Auxiliary Power
Hook-Up 8-2
Bin Lights 8-4
Bin Lights 8-6
Clipboard 8-8
Fan Assembly 8-9
Fan Assembly 8-11
Fire Extinguisher 8-13
Hour Meter 8-14
Lift Limit 8-15
Lift Limit With Bypass 8-17
Mast Guard 8-18
Mini-Lift 8-19
Overhead Guard—212 8-27
Pallet Clamp 8-28
Platform Extensions 8-30
Gofer® Orderpicker Maintenance Manual How To Use This Manual
Table of Contents
PDMM-0049 Revised: 8/15/04 1-13
Rail Guidance—
Installing Guide Rollers 8-32
Sidegates Without
Interlock 8-35
Sidegates With Interlock 8-36
Sidegate Power Interlock Kit 8-37
Storage Caddie 8-39
Warning Light 8-40
Theory of Operation 9-1
Software Configuration 10-1
PC Loader Program 10-2
Appendix 11-1
Lubrication Equivalency Chart 11-2
Torque Chart – Standard (Ferrous) 11-5
Torque Chart – Metric 11-6
Torque Chart – Standard (Brass) 11-7
Decimal Equivalent Chart 11-8
Standard/Metric Conversions 11-10
Electrical Schematic 11-13
Hydraulic Schematic 11-20
Index 12-1

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

https://vimeo.com/835757796?share=copy

PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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