Raymond 101 Walkie Pallet Truck Service Manual (SN 101-00-20000+) PDF

Description

Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up – PDF DOWNLOAD

FILE DETAILS:

Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up – PDF DOWNLOAD

Language : English
Pages : 227
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up – PDF DOWNLOAD

Manual Design:
The Raymond® Walkie Pallet Truck Maintenance Manual is designed with the following objectives in mind:
• Provide technical coverage for expected levels of user expertise
• Anticipate your needs and reduce your decisions regarding maintenance
• Reduce page flipping through a “one-stop shopping” approach
The two-line running page header at the top of each page tells you the following:
• Name of the manual
(Raymond® Walkie Pallet Truck Maintenance Manual)
• Current chapter title
(example: this page How to Use This Manual)
• Current topic
(example: this page Manual Design)
We suggest you get in the habit of turning to the START page first when you use this manual.

The START page asks a few simple questions to guide you to the proper chapter.
• How to Use This Manual explains the manual format and design and contains the Table of Contents and START page.
• Safety explains warning and caution notes, general safety rules and safety rules for batteries, static, jacking, and welding.
• Systems Overview includes truck specifications and theory of operation information.
• Scheduled Maintenance outlines the recommended schedule of preventive
services to keep your truck working most efficiently.
• Troubleshooting is a set of “decision-tree” charts designed to take you from a symptom to a specific sequence of tests in
order to isolate a failing component.

TABLE OF CONTENTS:

Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up – PDF DOWNLOAD

Page Revision Record iii
How to Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-3
Table of Contents 1-7
START Page 1-11
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-7
Jacking Safety 2-11
Tie-down for Transport 2-13
Towing 2-14
Welding Safety 2-15
Systems Overview 3-1
Truck Model Identification 3-2
Vehicle Specifications 3-2
General System Data 3-3
Special TPDMM-0100Bools 3-4
Theory of Operation 3-5
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Daily 4-3
Every Two Months or 250 Operating Hours 4-4
Annually or Every 1500 Operating Hours 4-6
Grease Fittings 4-7
How To Use This Manual Raymond® Walkie Pallet Truck Maintenance Manual
Table of Contents
1-8 PDMM-0100B Revised: Draft
Troubleshooting 5-1
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-3
Hydraulic Troubleshooting Guidelines 5-6
Definitions 5-7
Electrical Connector Locator Chart 5-12
Fault Codes 5-13
Programmable Maintenance Tool (PMT) 5-15
List of Troubleshooting Charts 5-41
Troubleshooting Flowcharts 5-43
Component Procedures 6-1
List of Component Procedures 6-2
Component Locator Photos 6-5
Tractor Cover 6-7
Battery 6-8
Power Cables 6-16
Wiring Harness 6-17
Diodes 6-19
Fuses 6-20
Circuit Breaker 6-21
Switches (General) 6-22
Control Handle Switches 6-23
Main ON/OFF Switch 6-25
Key Switch 6-26
Brake (Deadman) Switch 6-27
Lift-Limit Switch 6-29
Hydraulic Solenoid 6-30
Gauges 6-31
Control Handle 6-34
Horn 6-37
Motor Controller 6-38
Raymond® Walkie Pallet Truck Maintenance Manual How To Use This Manual
Table of Contents
PDMM-0100B Revised: Draft 1-9
Contactors 6-42
Brake 6-43
Motors, General 6-45
Drive Motor 6-53
Drive Unit 6-57
Hydraulic Components 6-69
Adjustments 6-69
Hydraulic Fluid 6-70
Adjusting Hydraulic Pump Pressure Relief Valve 6-72
Hydraulic Cylinder 6-74
Hydraulic Unit 6-77
Lift Motor 6-81
Cold Storage Conditioning 6-83
Appendix A-1
Lubrication Equivalency Chart A-2
Torque Chart – Standard A-3
Torque Chart – Metric A-4
Decimal Equivalent Chart A-5
Standard/Metric Conversions A-7
Schematics A-9
Index I-1

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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