RAYMOND 19 ELF ® Rider Pallet Truck Maintenance Manual SN41000 and Up – PDF DOWNLOAD

Description

RAYMOND 19 ELF ® Rider Pallet Truck Maintenance Manual SN41000 and Up – PDF DOWNLOAD

FILE DETAILS:

RAYMOND 19 ELF ® Rider Pallet Truck Maintenance Manual SN41000 and Up – PDF DOWNLOAD

Language : English
Pages :  231
Downloadable : Yes
File Type : PDF
Size:11.4 MB

DESCRIPTION:

RAYMOND 19 ELF ® Rider Pallet Truck Maintenance Manual SN41000 and Up – PDF DOWNLOAD

Manual Design

This maintenance manual for the Model 19 ELF® Rider Pallet Truck by Raymond is designed with the following objectives in mind:

The two-line running page header at the top of each page tells you:

We suggest you get in the habit of turning to the START page first when you use this manual. The START page asks a few simple questions to guide you to the proper chapter.

TABLE OF CONTENTS:

RAYMOND 19 ELF ® Rider Pallet Truck Maintenance Manual SN41000 and Up – PDF DOWNLOAD

Page Revision Record iii
How To Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Jacking Safety 2-8
Tie-Down for Transport 2-9
Towing 2-10
Welding Safety 2-11
Systems Overview 3-1
Vehicle Specifications 3-2
General System Data 3-3
Special Tools 3-4
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Grease Fittings 4-6
Troubleshooting 5-1
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-3
Shorts to Frame Test 5-4
Hydraulic Troubleshooting Guidelines 5-8
Definitions 5-9
Electrical Connector Locator Chart 5-12
Fault Codes 5-13
Programmable Maintenance Tool (PMT) 5-15
List of Troubleshooting Flowcharts/Tables 5-19
Troubleshooting Flowchart 5-21
Symptom Tables: Hydraulic System 5-25
Symptom Tables: Travel System 5-28
Component Procedures 6-1
List of Component Procedures 6-2
Component Locator Photos 6-5
Covers 6-7
Battery 6-9
Power Cables 6-14
Wiring Harness 6-15
Fuses 6-16
Switches (General) 6-17
Time Delay Module (DA2) 6-22
Hydraulic Solenoids 6-23
Gauges 6-24
Control Handle 6-26
Throttle Potentiometer 6-28
Horn 6-30
Motor Controller 6-31
Contactors 6-33
Table of Contents Model 19 ELF® Rider Pallet Truck Maintenance Manual
ii PDMM-0091A, Issued: 30 Apr 2008
Brake 6-41
Deadman (Brake) Pedal 6-44
Brake Master Cylinder 6-46
Motors, General 6-48
Drive Motor 6-55
Drive Unit 6-57
Drive Wheel 6-65
Casters (Torsion) 6-67
Casters (Spring-Loaded) 6-69
Load Wheels 6-73
Pallet Entry Slider 6-74
Fork Height Adjustment 6-75
Hydraulic Components 6-78
Auxiliary System (Steering) 6-79
Hydraulic Lift Fluid 6-83
Adjusting Hydraulic Pump Relief Valve Pressure 6-85
Hydraulic Ram 6-87
Hydraulic Cylinder Seals 6-90
Hydraulic Unit 6-92
Cold Storage Conditioning 6-99
Theory of Operation 7-1
Directional/Speed Control 7-2
Steering 7-4
Lift/Lower 7-5
Motor Controller 7-6
Appendix A-1
Lubrication Specification Chart A-2
Torque Chart – Standard (Ferrous) A-3
Torque Charts – Metric A-4
Torque Chart – Standard (Brass) A-5
Decimal Equivalent Chart A-6
Standard/Metric Conversions A-8
Schematics A-9
Index I-1

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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