RAYMOND Pallet Truck 19 Maintenance Instructions Manual SN21278 – PDF DOWNLOAD

Description

RAYMOND Pallet Truck 19 Maintenance Instructions Manual SN21278 – PDF DOWNLOAD

FILE DETAILS:

RAYMOND Pallet Truck 19 Maintenance Instructions Manual SN21278 – PDF DOWNLOAD

Language : English
Pages :282
Downloadable : Yes
File Type : PDF
Size: 15.8 MB

DESCRIPTION:

RAYMOND Pallet Truck 19 Maintenance Instructions Manual SN21278 – PDF DOWNLOAD

Manual Design

This maintenance manual for the Model 19 ELF® Rider Pallet Truck by Raymond is designed with the following objectives in mind:

The two-line running page header at the top of each page tells you:

We suggest you get in the habit of turning to the START page first when you use this manual. The START page asks a few simple questions to guide you to the proper chapter.

TABLE OF CONTENTS:

RAYMOND Pallet Truck 19 Maintenance Instructions Manual SN21278 – PDF DOWNLOAD

How To Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-3
Page Revision Record 1-5
Table of Contents 1-7
START Page 1-11
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-6
Static Safety 2-10
Jacking Safety 2-12
Tie-Down for Transport 2-14
Towing 2-15
Welding Safety 2-16
Systems Overview 3-1
Vehicle Specifications 3-2
General System Data 3-3
Special Tools 3-4
Theory of Operation 3-5
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Daily 4-3
Every Two Months or 250 Operating Hours 4-5
Annually or Every 1500 Operating Hours 4-7
Grease Fittings 4-7
How To Use This Manual Model 19 ELF ® Rider Pallet Truck Maintenance Manual
Table of Contents
1-8 PDMM-0065 Issued: 10/1/99
Troubleshooting 5-1
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-3
Shorts to Frame Test 5-4
Hydraulic Troubleshooting Guidelines 5-9
Definitions 5-10
Electrical Connector Locator Chart 5-15
Fault Codes 5-16
Programmable Maintenance Tool 5-18
List of Troubleshooting Charts 5-27
Troubleshooting Flowcharts 5-29
Component Procedures 6-1
List of Component Procedures 6-2
Component Locator Photos 6-5
Covers 6-6
Battery 6-8
Power Cables 6-16
Wiring Harness 6-17
Diodes 6-19
Fuses 6-20
Switches (General) 6-21
Time Delay Module (DA2) 6-27
Hydraulic Solenoids 6-29
Gauges 6-30
Control Handle 6-33
Throttle Potentiometer 6-35
Horn 6-38
Motor Controller 6-39
Contactors 6-41
Brake 6-51
Deadman (Brake) Pedal 6-54
Model 19 ELF ® Rider Pallet Truck Maintenance Manual How To Use This Manual
Table of Contents
PDMM-0065 Issued: 10/1/99 1-9
Master Brake Cylinder 6-56
Motors, General 6-58
Drive Motor 6-66
Drive Unit 6-69
Drive Wheel 6-79
Casters 6-82
Load Wheels 6-88
Pallet Entry Wheels/Sliders 6-89
Fork Height Adjustment 6-90
Hydraulic Components 6-92
Auxiliary System (Steering) 6-93
Hydraulic Lift Fluid 6-99
Adjusting Hydraulic Pump Relief Valve Pressure 6-101
Hydraulic Ram 6-104
Hydraulic Cylinder Seals 6-108
Hydraulic Unit 6-112
Cold Storage Conditioning 6-120
Appendix 7-1
Lubrication Equivalency Chart 7-2
Torque Chart – Standard (Ferrous) 7-4
Torque Charts – Metric 7-5
Torque Chart – Standard (Brass) 7-6
Decimal Equivalent Chart 7-7
Standard/Metric Conversions 7-9
Schematics 7-11
Index 8-1

IMAGES PREVIEW OF THE MANUAL:

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M