Raymond 4150 & 4250 Stand-Up Counterbalanced Lift Truck Parts Manual – ACR System (Serial 30000 & Up) PDF

Description

Raymond 4150 & 4250 Stand-Up Counterbalanced Lift Truck Parts Manual with the ACR System

The Raymond 4150 and 4250 Stand-Up Counterbalanced Lift Truck Parts Manual with the ACR System is the illustrated parts catalog for these electric stand-up counterbalanced trucks, covering serial number 30000 and up. Published by The Raymond Corporation under publication number 1119826A and issued 24 September 2010, this 346-page PDF gives technicians, parts departments, and fleet maintenance teams the exploded-view diagrams, item callouts, and part numbers needed to identify and order the correct component the first time.

Rather than guessing at a part from a description or a worn tag, the catalog ties every replaceable component to a figure and item number, then to a part number and a “Used On” code that narrows it to the right configuration — operating voltage, battery compartment size, mast height and extension speed, carriage type, tire specification, and other design variables. The result is a parts lookup that matches how the truck was actually built.

File Details

• Manual type: Illustrated Parts Manual (Parts Catalog)
• Brand: Raymond
• Models covered: 4150, 4250
• System: ACR System
• Serial number range: 30000 and Up
• Publication number: 1119826A
• Issue date: 24 September 2010
• Publisher: The Raymond Corporation
• Language: English
• Page count: 346
• File format: PDF

Chapters Covered

• Section 1 — General Information: To Our Customer, How To Use Parts Catalog (if part number is known and if not known), Major Sections, Recommended Spare Parts List, Hardware Parts List
• Section 2 — Finish and Accessories: Major Assemblies, Tractor Frame, Overhead Guard Installation, Finish Instructions, Operator Backrest, Floor and Deadman Pads, Control Handle Decals, Console Cover, Battery Gate Installation, Weighted Battery Spacer and Roller Assembly, Battery Spacer Installation, Battery Roller Assembly, Battery Cover Installation (EE), Counterweight Installation, ComfortStance Suspension
• Section 3 — Steering and Controls: Steer Valve Installation, Steer Motor Installation, Steer Hoses, Steer Wheel Assembly, Steer Wheel Hub Assembly, Control Handle Installation, Control Handle Standard, Control Handle Optional Variable Flow, Steering Tiller Assembly
• Section 4 — Drive and Brake: Drive Unit Installation, Traction Motor Installation, Drive Unit, Drive Wheels, Brake Installation, Brake Assembly, Deadman Pedal Installation without Floor Suspension, Deadman Pedal Installation with Floor Suspension, Deadman Pedal Assembly
• Section 5 — Electrical Components and Systems: Motor Controller Assembly, Contactor Panel and Fuse Relay Installation, Vehicle Manager Installation, Contactor Assembly Standard, Contactor Assembly EE, Contactor, Fuse/Relay Assembly, Battery Connector Assembly, Operator Display Assembly, Horn Installation, Traction Motor 3K/3.5K/4K, Traction Motor 5K, Lift Motor DC, Lift Motor AC, Auxiliary Motor, Internal Fan Installation
• Section 6 — Hydraulic Components: Hydraulic Hoses, Mast Hose Installation, Manifold Installation, Lift Pump and Motor Installation AC Lift, Lift Pump and Motor Assembly AC Lift, Lift Pump and Motor Installation DC Lift, Steer Pump and Motor Assembly, Steering Valve, Reservoir Installation, Main Lift Cylinder TF Mast Model 4150, Free Lift Cylinder TF and TT Mast Model 4150, Main Lift Cylinder TT Mast Model 4150, Main Lift Cylinder RH/LH TF Mast Model 4250 (3K, 3.5K, 4K and 5K), Free Lift Cylinder TF Mast Model 4250, Free Lift Cylinder TT Mast Model 4250, Main Lift Cylinder TT Mast Model 4250, Free Lift Cylinder Quad Mast, Main Lift Cylinder RH/LH Quad Mast, Tilt Cylinder Assembly
• Section 7 — Mast: TF Mast Elevating Section Model 4150, Sideshift Carriage Installation 2-Stage Mast Model 4150, TT Mast Elevating Section Model 4150, Sideshift Carriage Installation 3-Stage Mast Model 4150, Internal Hose Reeving TT Mast Model 4150, Mast Decals and Mounting Kit TF Mast Model 4250, TF Mast Assembly Model 4250 (3K, 3.5K, 4K and 5K), Carriage 4 Roller / 6 Roller TF Mast Model 4250, Lowering Control Valve TF Mast Model 4250, TF Mast Installation Model 4250, Mast Decals TT Mast Model 4250, Mast Assembly TT Mast Model 4250, Lift Chains and Free Lift Hoses TT Mast Model 4250, Hose Reeving Single and Double Function TT Mast Model 4250, Quad Mast Assembly, Free Lift Hose and Lift Chains Quad Mast, Carriage Assembly Quad Mast, Single and Double Function Auxiliary Hose Reeving Quad Mast, Integrated Sideshift Quad Mast, Sideshift Piping Quad Mast, Auxiliary Function Carriage Piping Quad Mast, Sideshift Assembly Hang On Model 4150 (Cascade), Integral Sideshift TT Mast, Sideshift (Integral) Cylinder Piping Center and Side Feed TT Mast, Mast Tilt Assembly, Hose Reel Installation, Fork Assembly
• Section 8 — Options/Kits: Load Backrest, Fire Extinguisher Installation, Rear Door Assembly, Quick Disconnect Installation, Warning Light Installation, Auxiliary Light Installation (Incandescent and LED), Battery Gate Sensor Installation, Alarm Kit Installation, Limit Switch Installation (Bottler’s Tilt, High Speed, Bottler’s Tilt), Temperature Sensor Installation (Ambient and Cold Storage), OCSS Installation, Rapid Charge Cover, Operator Cooling Fan Installation, Fender Deflector Installation, iPort Harness
• Appendix A: Alphabetical Parts Index
• Appendix B: Numerical Parts Index

Read as a whole, the catalog is a complete configuration-aware parts reference for the 4150 and 4250 ACR trucks. The opening General Information section explains how to navigate the catalog whether or not the part number is already known — locate the section from the illustration, turn to the table of contents, find the figure and item number, then look up the part in the parts list. The recommended spare parts list pulls together the high-wear and high-failure items (bearings, seals, contact kits, fuses, sensors, rollers, valves, brushes, springs, and transducers) with their figure references so a shop can stock the right consumables. The hardware parts list consolidates screws, washers, nuts, and lock washers used across the truck.

Every subsequent section is built the same way: an illustrated figure of the assembly with numbered callouts, followed by a parts list that pairs each item number with quantity, part number, description, and the “Used On” code. That structure is what makes the catalog usable as a working document — you can visually confirm the exact component before ordering, and confirm it matches the configuration of the truck in front of you.

How the Catalog Is Organized

Each section is split into assemblies and subassemblies: the tractor frame and overhead guard in Section 2; steer valve, steer motor, steer wheel, hub, and control handle in Section 3; drive unit, traction motor, drive wheels, brake, and deadman pedal in Section 4; motor controller, contactor panel, vehicle manager, fuses, relays, display, and the full motor lineup in Section 5; hoses, manifold, pumps, reservoir, and the complete lift/free-lift/tilt cylinder families in Section 6; the TF, TT, and Quad mast assemblies with their carriages, hose reeving, sideshift, and tilt hardware in Section 7; and the option and kit installations in Section 8. The two appendices let you jump straight in from a known part name or a known part number.

Because the catalog carries the “Used On” codes throughout, it also documents the design differences between battery compartments (13.75 in., 16.50 in., 18.50 in., 21.25 in., 23.75 in.), between the 3K, 3.5K, 4K, and 5K truck variants, between AC and DC lift configurations, and between TF, TT, and Quad masts. For a fleet running mixed configurations, that distinction is often the difference between ordering a correct part and ordering a part that physically fits but is wrong for the truck.

Recommended Spare Parts and Hardware Reference

The Recommended Spare Parts List is especially useful for planning. It bundles the items Raymond flags as spare-worthy — encoder and motor bearings, brush sets, contact kits, hydraulic seals and seal kits, filter elements, directional and pressure-control valves, proximity sensors, fuses (15A, 40A, 500A, 750A), battery connectors, drive and steer tires, fork pins, and various springs — along with the figure and page where each is illustrated. The Hardware Parts List separately indexes the many screws, flat washers, lock washers, and nuts referenced throughout the assemblies, which makes it practical to look up a single fastener instead of opening every figure.

The numerical and alphabetical indexes at the back are what make the catalog fast to use on a busy shop floor. If a part number is stamped on a component or noted on a work order, the Numerical Parts Index points straight to the section and page. If only a part name is known, the Alphabetical Parts Index does the same. Either way, you land on the illustration and the parts list row that tells you the part number, quantity, description, and which configuration it applies to.

Get the Right Part the First Time

This Raymond 4150 & 4250 Stand-Up Counterbalanced Lift Truck Parts Manual with the ACR System gives you the whole parts picture for these trucks in one document — exploded assemblies, item callouts, part numbers, quantities, and the configuration codes that confirm fit. With it, a technician can identify a failed component visually, a parts counter can order against the correct truck build, and a fleet planner can stock the recommended spares with confidence instead of chasing part numbers one at a time. The correct procedures and the correct part numbers matter on a counterbalanced lift truck: a wrong seal, bearing, valve, or contactor costs downtime and rework, and the catalog is built to prevent exactly that.

IMAGES PREVIEW

The manual is delivered as an instant PDF download after purchase — no shipping, no waiting on a printed copy. It opens on a laptop, tablet, or phone, can be printed page-by-page for the shop, and can be kept on file for repeat parts lookups across an entire fleet of 4150 and 4250 trucks.