Raymond 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 1113065B – PDF DOWNLOAD

Description

Raymond 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 1113065B – PDF DOWNLOAD

FILE DETAILS:

Raymond 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 1113065B – PDF DOWNLOAD

Language : English
Pages : 248
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 1113065B – PDF DOWNLOAD

Models Serial No.
C30 445-09-10002 and up
C35
C35S
C40

Manual Design:

• This manual is designed to provide personnel with an expected level of expertise the technical information necessary to maintain, troubleshoot, and repair the Raymond product referenced at the top of this page.
• The two-line header at the top of each page provides the name of the manual, the title of the current section, and the topic of the page.

This manual consists of the following sections:
• 1. How to Use This Manual explains the manual format and design as well as abbreviations and symbols used.
• 2. Safety explains warning and caution notes, general safety rules and (as applicable) specific safety rules for
batteries, static electricity, jacking, welding, towing, and transport.
• 3. Systems Overview includes general lift truck specifications, modes of operation, and setup/configuration information.
• 4. Scheduled Maintenance identifies the recommended maintenance tasks and intervals necessary to keep the lift truck working most efficiently.
• 5. Troubleshooting provides information used to isolate a problem or failing component based on the truck’s
symptoms.
• 6. Messages and Codes lists operator messages, fault codes, and corrective actions.
• 7. Component Procedures provides component locator photos and step-by-step procedures for the testing,
removal, installation, and adjustment of individual truck components. Components are grouped by system. A detailed List of Component Procedures can be found at the beginning of the section.

TABLE OF CONTENTS:

Raymond 4450 Sit-Down Counterbalanced Lift Truck With The ACR System™ Maintenance Manual 1113065B – PDF DOWNLOAD

Document Revision History iii
Service Information List iv
How to Use This Manual 1-1
Manual Design1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols1-4
Safety2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-8
Jacking Safety 2-9
Welding Safety2-10
Systems Overview3-1
General3-2
Lift Truck Specifications 3-3
Controls 3-4
FlashWare Program3-6
Alternative LEARN 3-8
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Initial 90 Day/250 Pump Hour Maintenance 4-3
Every 180 Days/500 Pump Hours 4-4
Every 360 Days/2000 Pump Hours4-6
Chain Maintenance4-7
Fork Inspection4-8
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Hydraulic Troubleshooting5-11
Symptom Tables 5-12
Messages and Codes 6-1
Operator Display Messages6-2
Codes 6-4
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos7-5
Special Tools 7-9
Counterweight Removal7-10
Steering and Controls 7-11
Steering Pressure Adjustment7-12
Drive and Brake7-13
Drive Unit/Motor Assemblies 7-14
Parking Brake7-19
Tire Replacement 7-20
Electrical Components 7-21
Power Amplifiers 7-22
Battery Procedures 7-23
Wiring and Harness Connectors 7-24
Power Cables 7-32
Table of Contents Model 4450 Maintenance Manual
ii Publication 1113065, Issued: 11 Feb 2016
Fuses7-34
Potentiometers 7-36
Motor Encoder Bearing 7-38
Motor Temperature Sensor Replacement 7-40
Cold Storage Conditioning7-41
Hydraulic Components 7-43
Hydraulic Fluid 7-44
Hydraulic Pressure Adjustment 7-46
Hydraulic Pump and Motor 7-49
Carriage Service 7-50
Lift Cylinder Service 7-56
Quad Mast Cylinder Service 7-58
Mast 7-61
Mast Identification 7-62
Mast Removal and Installation 7-63
Guide Shoe (Puck) Adjustment – TF/TT Mast 7-64
Fork Carriage – TF/Split Lift TT Masts7-65
Fork Carriage with Sideshift – TF/TT Masts 7-67
Lift Chains 7-69
Hose Routing – Common Lift Mast7-71
Quad Mast Service 7-72
Mast Tilt Adjustment 7-84
Theory of Operation 8-1
System Architecture 8-2
Traction System 8-5
Hydraulic System 8-7
Auxiliary Functions8-9
Steering System 8-11
Options 8-12
Pinout Matrix8-13
Appendix A-1
Lubrication Specification ChartA-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Torque/Information ChartA-4
Torque Chart – Hydraulic Fittings A-5
Torque Chart – Straight Thread Face Seal O-RingsA-6
Torque Chart – Standard (Ferrous)A-7
Torque Chart – Metric (Ferrous)A-8
Torque Chart – Standard (Brass) A-9
Torque Chart – Metric (Brass)A-10
Torque Chart – Thread Forming Screws A-11
Decimal Equivalent ChartA-12
Standard/Metric ConversionsA-14
Index I-1

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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