Raymond 5400 5500 5600 Orderpicker Lift Truck Parts Manual – Illustrated PDF Parts Catalog

Description

Raymond 5400 5500 5600 Orderpicker Lift Truck Parts Manual – Illustrated PDF Parts Catalog

This Raymond 5400 5500 5600 Orderpicker Lift Truck Parts Manual is the complete illustrated parts catalog for the three model families, published under document number 1062278 and generated November 7, 2013. It covers every major system on the truck — frame, steer, drive, brake, electrical, hydraulic, mast, and all factory option and kit installations — with exploded diagrams, itemized part numbers and quantities for each assembly. Whether you are rebuilding a drive unit, replacing a hydraulic manifold, sourcing a mast roller, or ordering hardware, this Raymond Orderpicker parts manual gives you the exact part number to order.

File Details

• Manual type: Illustrated Parts Manual / Parts Catalog
• Brand: Raymond (The Raymond Corporation)
• Models covered: 5400, 5500, 5600 Orderpicker Lift Truck
• Document number: 1062278
• Publication date: November 7, 2013
• Language: English
• Page count: 507 pages
• File format: PDF

Chapters Covered

• Section 1 – General Information: High Level and GM OPR overview; Hardware list (bolts, nuts, screws, washers); Critical parts list; Recommended spare parts list
• Section 2 – Finish & Accessories: Frame and mechanical components; Bumper installation; Battery roller assembly; Battery gate and roller assembly; Finish instructions; Mast guard assembly; Floor pad installation; Tether mechanical installation
• Section 3 – Steering & Controls: Electric steer motor installation; Steer motor and gearbox assembly; Electric steering and control components; Electric steering wheel
• Section 4 – Drive & Brake: Drive unit and brake assembly; Drive unit installation; Brake installation; Brake assembly; Deadman installation; Deadman pedal assembly; Deadman brake pedal assembly (standard and optional); Lower drive unit heavy duty; Lower drive unit assembly standard; Drive wheel assembly
• Section 5 – Electrical Components & System: Electrical components; Fan installation (pump compartment, 36V); Carriage electrical components; Traction and AC lift controller installation; Contactor panel installation and assembly (standard and EE); Contactor assembly; Horn installation; Fuse relay installation; Battery connector and installation; Platform limit switch installation; Travel, lift limit and decel switch installation; Travel limit switch installation; Warning light installation (tractor mount and mast mount); Warning light assembly (strobe); Warning lamp (flashing); Heater assembly carriage card; Drive motors; Drive motor assembly with target plate; Lift motors (DC, single stage pump 24V, EE 24V); Control handle assembly
• Section 6 – Hydraulic Components: Lift/lower manifold installation (with and without auxiliary lift); Lift/lower manifold assembly; Manifold assembly lift select; Manifold assembly auxiliary lift; Lift/lower manifold sub-assembly standard; Manifold lift select auxiliary lift; Lift/lower valve auxiliary lift; Flow sensor assembly; Lift pump and motor assembly (AC lift and 24V DC); Cylinder assembly main lift 1.75 in. diameter; Cylinder assembly free lift 2.5 in. diameter; Cylinder assembly auxiliary lift; Reservoir installation and assembly
• Section 7 – Mast: Mast mounting; Three stage mast electric steer; Auxiliary lift mast; Over the mast hoses, cables and pulleys; Pulley assembly cable end cap three stage; Pulley assembly hose; Pulley assembly cable bottom; Pulley assembly cable; Bumper assembly; Fork assembly standard; Fork assembly extended lift; Fork assembly tubular; Fork assembly auxiliary lift
• Section 8 – Options & Kits: Pallet clamp assemblies and installation; Sidegate installation (standard, heavy duty, full retractable); Platform extension; Guide roller installations (2.5 in. and 3.25 in. wheels); Carriage alteration and hardware; Guide roller assemblies; Roller switch assembly; Cart latch assembly and installation; Wire guidance installation; Guidance control assembly; Wire guidance sensors (tractor end and load end); End-of-aisle slowdown; Operator compartment lights and fan; LED overhead light assembly; Overhead fluorescent light assembly; Cold storage lights and fan; Bin lights installation and assembly; Working light installation and assembly (LED); Auxiliary power hookup (10 AMP and 100 Amp); Motion alarm installation; Cooling fan installation; Operator cooling fan; Fire extinguisher; Battery guide; Slack switch installation; Accessory installation; RF terminal mounting; Security start switch installation; iPort and iWarehouse installation; iWarehouse RED; Carriage catwalk installation; Catwalk chain installation; Mechanical stop installation; Overhead guard plexiglass; Sidegate covers
• Appendix A: Alphabetical Parts Index
• Appendix B: Numerical Parts Index

This parts manual is organized for fast lookup: every major assembly gets its own figure with a numbered callout, followed by a list giving the item number, quantity, part number, description, service type (Hardware, Critical, Recommended Spare), and the service group it belongs to. Sections 1 through 8 walk through the truck from the ground up — frame and battery compartment, steer and control handle, drive unit and brake, the full electrical system including controllers, contactors and motors, the hydraulic system from reservoir to lift cylinders, the mast and fork assemblies, and every factory option or kit that can be fitted. The two appendices at the back let you search by part description or by part number when you already know the number you need. Throughout, cross-references like “See 519” or “See Figure 403” point you to the detailed figure or the corresponding section for that part.

What This Parts Manual Enables You to Do

A parts manual is not a repair guide — it is the reference you keep open on the bench whenever a machine is apart. This Raymond 5400 5500 5600 Orderpicker Lift Truck Parts Manual lets you identify the correct component for every system on the truck, confirm the part number before ordering, see how the assembly fits together through the exploded views, and check quantities so you order the right number of fasteners, shims, seals, bearings or springs. It covers the parts that matter in day-to-day maintenance: drive tires and hubs, brake friction plates and springs, hydraulic seals and O-rings, mast rollers and load wheels, lift cylinder components, control handle potentiometers and switches, contactor tips and coils, fuses, lamps and strobes, warning devices, sidegates, guide rollers and pallet clamp assemblies.

Because the manual lists parts by assembly rather than by repair procedure, it is especially useful when you already know what has failed and need to order the replacement quickly. The Hardware list in Section 1 collects every bolt, nut, screw and washer used on the truck, and the Critical and Recommended Spare Parts lists give you a ready-made shopping list for stocking the parts most likely to be needed. The service group codes next to each item line up with the figure sections, so you can jump from a parts list back to the drawing without hunting through the document. The alphabetical and numerical indexes at the end save even more time when you have a part number in hand but need the assembly it belongs to.

Why the Correct Part Number Matters

Orderpicker lift trucks carry operators at height, and the mast, brake, drive, and hydraulic systems are built to exact tolerances. Fitting a wrong-profile bearing, an incorrect seal, a mismatched spring, or a hardware item of the wrong grade is not a minor issue — it affects load holding, braking, stability and safe operation. Using the part number printed in this manual removes the guesswork. Each item is tied to a specific service group and figure, so you can be confident the part you receive matches the assembly it is going into. For service operations running multiple 5400, 5500 and 5600 trucks, having the correct parts catalog on file also shortens downtime: the technician identifies the failed part, the parts desk orders it against the correct number, and the machine goes back into service sooner.

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Instant PDF Delivery – No Shipping, No Waiting

This Raymond 5400 5500 5600 Orderpicker Lift Truck Parts Manual is delivered as an instant PDF download. There is no printed book to ship, no courier to wait for and no import duty on a physical item. As soon as checkout is complete you can open the file on a workshop laptop, a desktop PC, a tablet or a phone, and either work from the screen or print the pages you need for the job. Printing single figures and parts lists keeps the original clean and lets you mark up the diagram on the bench without damaging the file. Because the PDF is keyword-friendly for navigation, you can jump straight to a figure or an appendix index and get the number you need in seconds. Keep a copy on the workshop computer, a copy on a USB stick in the toolroom, and a copy on your phone — the manual is always with you when a truck is down.