Raymond 7500 7520 Reach-Fork® Trucks With The ACR System™ Maintenance Manual SN 31001 and up – PDF DOWNLOAD

Description

Raymond 7500 7520 Reach-Fork® Trucks With The ACR System™ Maintenance Manual SN 31001 and up – PDF DOWNLOAD

FILE DETAILS:

Raymond 7500 7520 Reach-Fork® Trucks With The ACR System™ Maintenance Manual SN 31001 and up – PDF DOWNLOAD

Language : English
Pages : 505
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond 7500 7520 Reach-Fork® Trucks With The ACR System™ Maintenance Manual SN 31001 and up – PDF DOWNLOAD

Manual Design:

• This manual is designed to give personnel with an expected level of expertise the technical information necessary to maintain, troubleshoot, and repair a Raymond product.
• The two-line header at the top of each page contains the name of the manual, the title of the current section, and the topic contained on the page.

TABLE OF CONTENTS:

Raymond 7500 7520 Reach-Fork® Trucks With The ACR System™ Maintenance Manual SN 31001 and up – PDF DOWNLOAD

Document Revision History iii
Service Information List iii
How to Use This Manual 1-1
Manual Design1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols1-4
Safety2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-8
Jacking Safety 2-9
Tie-Down for Transport 2-11
Welding Safety2-12
Systems Overview3-1
Introduction 3-2
Lift Truck Specifications 3-3
Model Designations3-4
General Information 3-5
Truck Installation 3-6
FlashWare 3-7
Operator Display 3-9
Modes of Operation 3-10
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Maintenance Minder ™ Tool4-3
Initial 90 Day/250 Deadman Hours (HD) Maintenance4-5
Every 180 Days or 500 HD4-6
Every 360 Days or 2000 HD 4-9
Lubrication Points4-10
Contactor Tip Inspection 4-11
Chain Maintenance 4-12
Fork Inspection 4-13
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Troubleshooting Power Amplifier Error Codes5-19
Hydraulic Troubleshooting Guidelines5-20
Symptom Tables: Hydraulic Functions5-21
Symptom Tables: Travel Functions 5-30
Symptom Tables: Electrical Symptoms 5-31
Messages, Codes, and Tests 6-1
Power Amp LED Diagnostics 6-2
Messages and Codes 6-5
Analog Tests6-29
Input Tests 6-65
Output Tests 6-107
Table of Contents Models 7500/7520 Reach-Fork® Trucks
ii Publication: 1112860, Issued: 22 Aug 2016
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Special Tools, Decals, and Chassis 7-15
Steering and Controls 7-23
Drive and Brake7-41
Electrical Components 7-67
Hydraulic Components 7-87
Hydraulic Components, Cylinder 7-111
Mast, Chain, Hose, Cable 7-133
Theory of Operation 8-1
Traction System Functional Operation8-2
Cold Storage 8-6
Hydraulic System Functional Operation
(AC Lift Without Regen Lower) 8-7
Hydraulic System Functional Operation
(AC Lift With Regen Lower)8-12
Hydraulic System Functional Operation (DC Lift)8-17
Electric Brake Operation 8-22
Pinout Matrix8-23
Appendix A-1
Lubrication Specification ChartA-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Service/Torque ChartA-4
Torque Chart – Hydraulic Fittings A-8
Torque Chart – Straight Thread Face Seal O-RingsA-9
Torque Chart – Standard (Ferrous) A-10
Torque Chart – Metric (Ferrous) A-11
Torque Chart – Standard (Brass) A-12
Torque Chart – Metric (Brass)A-13
Torque Chart – Thread Forming Screws A-14
Decimal Equivalent ChartA-15
Standard/Metric ConversionsA-17
Index I-1

Need help? Contact: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V