Raymond 7700 7720 Reach-Fork Trucks Parts Manual 1137891 – 2018 PDF

Description

Raymond 7700 7720 Reach-Fork Trucks Parts Manual – Document 1137891

The Raymond 7700 7720 Reach-Fork Trucks Parts Manual is the complete parts reference for these heavy-duty reach trucks, published under document number 1137891 and generated February 19, 2018. This 754-page PDF covers every major assembly, sub-assembly, and individual component across the 7700 and 7720 model lines. Whether you are ordering replacement parts, identifying a component from an exploded diagram, or cross-referencing part numbers for maintenance planning, this manual provides the detailed parts information you need.

File Details

• Manual Type: Parts Manual
• Brand: Raymond
• Models: 7700 / 7720 Reach-Fork Trucks
• Document Number: 1137891
• Date: February 19, 2018
• Language: English
• Page Count: 754 pages
• File Format: PDF

Chapters Covered

The manual opens with three master parts lists that give you immediate access to commonly needed components:

• Hardware (List 1-H) – Bolts, screws, nuts, washers, pins, rings, and other fasteners organized by service group and item number.
• Critical Parts (List 1-C) – Essential components identified across all systems, including pumps, motors, controllers, cables, chains, cylinders, and manifolds.
• Recommended Spare Parts (List 1-R) – Bearings, seals, springs, switches, tires, valves, and other high-wear items recommended for stock.

From there, the manual is divided into eight major sections covering every system on the truck:

• Section 2 – Finish & Accessories: Frame Assembly, Finish Instructions, Battery Roller Assembly, Cover Installation, Cover Assembly Top, Floor and Deadman Pad Installation, Battery Gate Installation, Seat Structure Installation, Heated Seat Installation and Assembly.
• Section 3 – Steering & Controls: Steer Linkage Installation, Steered Idler Wheel Assembly, Steer Motor Installation, Steer Gearmotor Assembly, Tiller Installation, Control Handle Installation, Control Handle Assembly, ThermaKit Control Handle Assembly and Installation.
• Section 4 – Drive & Brake: Drive Unit Installation, Drive Motor Installation, Drive Unit Assembly, Electric Brake Installation and Assembly, Deadman Brake Pedal Installation, Pedal Assembly Deadman, Drive Wheel Installation, Inertial Dampener Assembly.
• Section 5 – Electrical Components & System: Electrical System, Electrical System With Regen, Electrical System with Regen and AC Auxiliary, Traction Power Amplifier Installation and Assembly, Lift Power Amplifier Installation and Assembly, Auxiliary Motor Controller Installation, Vehicle Manager Installation, Contactor Panel Installation and Assembly (Standard and With Regen), Contactor Assembly, Drive Motor Assembly, Lift Motor Assembly AC, Auxiliary Motor Assembly (DC and AC), 7 in. Evolution Display Installation, Operator Display Installation and Assembly, Dash Panel Installation, Horn Installation, Switch Assembly Key, Relay/Control Fuse Panel Installation, Fuse Relay Circuit With Aux Power, Battery Connector Installation and Assembly, Height Encoder Installation, Encoder Assembly Height Indicator, Guard-Height Sensing Installation, Limit Switch Installation, Fan Assembly Drive Motor Compartment, Fan Assembly Lift Motor Compartment, Speed Limiting Switch (S12), Ambient Temperature Sensor Installation.
• Section 6 – Hydraulic Components: Hose Installation With Regen, Hose Installation With Regen Serial Number 60001 and up, Hose Installation, Reservoir Installation and Assembly, Manifold Installation Standard, Manifold Assembly, Main Manifold Installation (Regen Only), Lift/Lower Manifold Assembly Regen Lower, Manifold Installation Auxiliary Regen, Auxiliary Manifold Assembly With Regen, Lift Pump and Motor Installation and Assembly, Lift Pump and Motor Installation with Regen Serial Number 60001 and up, Lift Pump and Motor Installation With Regen, Lift Pump and Motor Assembly With Regen, Lift Pump Manifold Assembly Regen, Auxiliary Pump and Motor Installation Regen Only, A.C. Auxiliary Pump and Motor Installation, Auxiliary Pump and Motor Assembly Regen Only, Auxiliary Pump and Motor Assembly Serial Number 60001 and up, Auxiliary Pump and Assembly, Cylinder Assembly Main Lift 7700 and 7720, Cylinder Assembly Free Lift Staging 7700 and Model 7720, Cylinder Assembly Reach, Cylinder Assembly Tilt, Cylinder Assembly Sideshift, Auxiliary Manifold Installation With Regen Serial Number 60001 and up, Auxiliary Manifold Assembly Serial Number 60001 and up, Manifold Assembly Reach Tilt and Sideshift R45TT, Manifold Assembly Reach DR32TT, Manifold Assembly Tilt DR32TT, Manifold Assembly Tilt Sideshift.
• Section 7 – Mast: Overhead Guard Installation, Mast to Tractor Mounting 7700 and 7720, Elevating Section R45TT and DR32TT 7700 and 7720, Main Lift Cylinder Installation R45TT and DR32TT 7700 and 7720, Free Lift Chain Installation, Free Lift Cylinder Installation 7700 R45TT and DR32TT, Cylinder and Pulley Bracket Assembly Free Lift (Model 7720), Lift Hose Assembly, Lift Hose Installation 7720 (Drive-In Rack) (Over The Mast), Over-the-Mast Hose and Cable Installation (7700) R45TT DR32TT, Over-the-Mast Hose and Cable Installation (7720) R45TT DR32TT, Over the Mast Hose and Cable Installation 7720 (Drive-In Rack), Carriage Installation R45TT and DR32TT, Reach Carriage Assembly R45TT and DR32TT, Scissor Assembly R45TT and Deep-Reach DR32TT, Hose and Cable Installation Carriage R45TT and DR32TT, Hose and Cable Assembly Carriage DR32TT (Drive-In Rack), Carriage Assembly Tilt No Sideshift and Tilt and Sideshift R45TT, Tilt and Sideshift Piping 7720 R45TT (Drive-In Rack), Carriage Subassembly Tilt and Sideshift R45TT, Carriage Assembly Tilt without Sideshift DR32TT and R45TT (Drive-In Rack), Carriage Assembly Tilt and Sideshift DR32TT, Carriage Sub Assembly Sideshift DR32TT, Mast Guard Installation Mesh and Glass, Baseleg Installation for R45TT and DR32TT in multiple configurations (5 x 3.62 in., 5 x 2.88 in., 4 x 3.62 in., 4 x 2.88 in., 6 x 4 in., 6 x 2.88 in., open toe and closed toe), Wheel Plate Installation for open toe and closed toe configurations, Load Wheel Assembly, Stop Assembly Carriage, Stop Assembly Sideshift, Forks.
• Section 8 – Options & Kits: Load Backrest Installation, Rear Post Installation, Overhead Guard Covers, Fire Extinguisher Installation, Nested Switch (S14) Installation Standard Reach and Deep-Reach, Vantage Point System, Height-Tilt Indicator Display Installation, Tilt Carriage Shims, RF Adjustable Linkage Installation, Operator Compartment Sensor System (OCSS), Travel Light and Alarm Installation, Working Light and Operator Cooling Fan Harness Installation, Travel Light and Fan Installation Universal Mount, Fan Assembly Universal Mount, Light Assembly LED Universal Mount, Warning Light Harness Installation, Strobe Light Installation, Flashing Light Installation, Light Assembly Warning Flashing, Fork-Laser System Installation, Battery Gate Alarm Installation, iPort Installation, High Speed Lift Cut Out 24 inch, iWarehouse RED, SideShift Fitting-Guard Installation.
• Appendix A: Alphabetical Parts Index – every part description and part number sorted alphabetically with page references.
• Appendix B: Numerical Parts Index – every part number sorted numerically with description and page references.

What makes this Raymond 7700 7720 Reach-Fork Trucks parts manual genuinely useful in a workshop or parts department is the way it is structured. The front-of-book hardware and critical parts lists let you quickly locate fasteners and high-failure components without paging through every system. The exploded illustrations throughout each section show how assemblies fit together, with callout numbers that correspond directly to the parts tables on the same or facing page. Each parts entry gives you the part number, description, service group, item number, and quantity, so you can order with confidence and avoid the costly mistakes that come from guessing at part numbers. The alphabetical and numerical indexes at the back work from either direction – if you know the part number, look it up numerically; if you only know what it does or where it goes, look it up alphabetically. For anyone maintaining or repairing a Raymond 7700 or 7720 reach truck, this document removes the guesswork from parts identification and ordering.

Why This Parts Manual Matters

Ordering the wrong part for a reach truck costs more than the part itself. It costs downtime, return shipping, and the labor to tear the machine down twice. Having the Raymond 7700 7720 Reach-Fork Trucks Parts Manual on hand means you can verify part numbers against the exact assembly drawings for your truck before you place an order. The manual covers both the 7700 and 7720 model lines, including R45TT and DR32TT mast configurations, so you are not working from a generic reference that only partially applies to your machine. The inclusion of serial-number-specific sections – such as the Serial Number 60001 and up hydraulic hose and pump assemblies – helps you match parts to the correct production range.

This is also a practical reference for building a spare parts inventory. The Recommended Spare Parts list (List 1-R) identifies the bearings, seals, switches, valves, and other components that are most likely to need replacement, giving you a starting point for stocking decisions. The Critical Parts list (List 1-C) flags the components that are essential to safe and reliable operation. Together, these lists support planned maintenance rather than reactive repairs.

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Instant PDF Delivery

The Raymond 7700 7720 Reach-Fork Trucks Parts Manual is delivered as an instant PDF download after purchase. There is no shipping, no waiting for a physical book, and no risk of a damaged or incomplete printed copy. The file works on any device – desktop, laptop, tablet, or smartphone – and can be printed if you prefer a paper reference in the shop. Because it is a PDF, you can also keep it on a shop computer or tablet for quick lookups while you are working on the truck.

Whether you are a fleet maintenance manager, an independent forklift technician, or an owner-operator keeping a Raymond 7700 or 7720 running, this parts manual gives you the part numbers, assembly views, and index access you need to identify and order the right components the first time. It is the reference that turns a parts counter guess into a confirmed part number.