RAYMOND 8300 8400 8500 8600 Parts Manual SN 83001 & up – PDF DOWNLOAD

Description

RAYMOND 8300 8400 8500 8600 Parts Manual SN 83001 & up – PDF DOWNLOAD

FILE DETAILS:

RAYMOND 8300 8400 8500 8600 Parts Manual SN 83001 & up – PDF DOWNLOAD

Language : English
Pages :354
Downloadable : Yes
File Type : PDF
Size:10.2 MB

TABLE OF CONTENTS:

RAYMOND 8300 8400 8500 8600 Parts Manual SN 83001 & up – PDF DOWNLOAD

SECTION 1 General Information
Hardware 1-2
Critical 1-4
Recommended 1-9
SECTION 2 Finish & Accessories
Major Assemblies 2-2
Suspension Assembly – Model 8600 2-4
Caster Installation 2-6
Caster Assembly Without Spring (Standard) 2-8
Caster Assembly With Springs 2-10
Caster Assembly Without Springs (Superior) 2-12
Caster Assembly 2-14
Finish Instructions, All Models 2-16
Front Cover and Logo Installation – Models 8300 and 8400 2-28
Front Cover and Logo Installation – Models 8500 and 8600 2-30
Console Cover Installation 2-32
Floor Pad Installation – Model 8400 2-34
Cushion and Floor Pad Installation – Models 8500 and 8600 2-36
UL Decals 2-38
Battery Roller and Gate Installation 2-40
Battery Roller Installation, Rolltainer 2-42
Battery Roller Assembly 2-44
Platform Installation – Model 8500 2-47
SECTION 3 Steering & Controls
Handle Arm and Mounting – Models 8300 and 8400 3-2
Handle Arm Mounting With Pull Lever Brake, Models 8500 and 8600 3-4
Handle Arm Mounting With Deadman Handle, Models 8500 and 8600 3-6
Cover Installation – Model 8500 with Power Steering 3-8
Handle and Control Head Assembly – Model 8300 3-10
Handle and Control Head Assembly – Model 8400 3-13
Handle Assembly With Hand Brake 3-19
Deadman Handle Assembly- Models 8500 and 8600 3-25
Handle and Control Head Assembly – Model 8400 with Power Steering 3-30
Handle Assembly – Models 8500 and 8600 with Standard Power Steering 3-36
Handle Assembly, Standard Power Steering 3-38
Handle Assembly – Models 8500 and 8600 with Premium Power Steering 3-40
Control Handle Assembly 3-43
Control Handle Head Assembly Premium Power Steer 3-45
Handle Assembly 8500 and 8600 Power Steer 3-47
Arm Assembly 3-50
Handle Return 3-52
Brake Actuator Assembly 3-54
©The Raymond Corporation – 1108027 Generated Jan 27, 2012 i
Arm Assembly, Premium Power Steering 3-56
Control Head Assembly, Models 8300 3-59
Control Head Assembly, Model 8400, 8500, and 8600 3-63
Handle Arm Assembly W/O Power Steering 3-67
Handle Arm Assembly – Model 8400 with Power Steering 3-70
Throttle Assembly 3-73
Drive Unit Power Steering Installation 3-75
Gear Motor Assembly, Power Steer 3-79
SECTION 4 Drive & Brake
Brake Installation 4-2
Brake Assembly 4-4
Drive Unit and Motor Assembly 4-6
Drive Unit Assembly 4-9
Control Assembly, Brake, Models 8500 and 8600 4-12
Drive Wheel Assembly 4-14
SECTION 5 Electrical Comp & System
Electrical System 5-2
Proximity Switch Installation, Rolltainer 5-6
Electrical System, EE 5-8
Contactor Panel Assembly, EE 5-13
Contactor Assembly 5-16
Grab Rail Assembly 5-18
Ignition Switch Installation 5-21
Battery Connector Assembly 5-23
Program Key 5-26
Drive Motor 5-28
Motor, Drive (EE) 5-30
SECTION 6 Hydraulic Components
Hydraulic System 6-2
Lift Pump and Motor Assembly 6-5
New Lift Pump and Motor Assembly 6-8
Lift Cylinder Assembly 6-10
SECTION 7 Mast
Fork Attachment Assembly – Models 8300, 8400 and 8500 7-2
Fork Attachment Assembly-Rolltainer 7-13
Fork Linkage, Models 8300, 8400 and 8500 7-16
Linkage, Rolltainer 7-21
Pull Rod, Models 8300, 8400 and 8500, Up to 60 in Fork Length (6K) 7-23
Pull Rod, 6K, 84 in Fork Length and Up 7-31
Pull Rod, 8K, 84 in Fork Length and Up 7-35
Load Wheel Assembly, 6K/8K 7-42
©The Raymond Corporation – 1108027 Generated Jan 27, 2012 ii
Load Wheel Assembly, Dual Single 7-45
Load Wheel Assembly, Triple Single 7-47
Load Wheel Assembly, 8K, Split Wheel, Tandem 7-49
Load Wheel Assembly, 8K, Single Wheel, Tandem 7-51
Entry Roller Installation 7-53
Slider Installation, Entry 7-55
SECTION 8 Options & Kits
Battery Gate Interlock 8-2
Tow Coupler Installation 8-6
Storage Tray 8-9
Load Backrest Installation – Models 8300 and 8400 8-11
Load Backrest Installation 8-13
Travel Alarm Installation 8-15
Auxiliary, Power Hook-Up 8-17
Tractor Skirt Installation, Model 8400 8-19
Controller Splash Guard 8-21
CoastPRO™ Installation 8-23
Coast Actuator Assembly 8-25
Spring Assembly, CoastPRO™ 8-27
Load Backrest, Controls Installation, Model 8500 Only 8-29
i-Port™ – Models 8300, 8400, 8500 and 8600 8-32
Steel Skirt Bumper – Model 8600 8-34
RollTainer Attachment 8-36
Warning Light Installation 8-38

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