Raymond 9800 Swing-Reach® Truck Parts Manual SN980-14-6301195&Up – PDF DOWNLOAD

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Raymond 9800 Swing-Reach® Truck Parts Manual SN980-14-6301195&Up – PDF DOWNLOAD

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Raymond 9800 Swing-Reach® Truck Parts Manual SN980-14-6301195&Up – PDF DOWNLOAD

TABLE OF CONTENTS:

Raymond 9800 Swing-Reach® Truck Parts Manual SN980-14-6301195&Up – PDF DOWNLOAD

SECTION 1 General Information
Hardware 1-2
Critical 1-11
Recommended 1-15
SECTION 2 Finish & Accessories
Pivot Frame Assembly 2-2
Inspection Covers – Pivot Frame 2-4
Inspection Covers – Counter Balance 2-6
Inspection Covers – Display 2-8
Inspection Covers – Tractor 2-11
Battery Compartment 2-13
Frame / Chassis Compartment 2-15
Motor Fixing Points 2-17
Bumpers / Shock Absorbers 2-19
Cabin Fixing Points 2-21
Cabin Window 2-23
Seat Cushions 2-25
Wall / Floor Coverings 2-28
Internal Fittings 2-30
Mirror Installation 2-32
Safety Equipment – Tether 2-34
Safety Equipment – Anti-Static Protection 2-36
Overhead Guard Installation – Steel Grate 2-38
Overhead Guard Installation – Plexi Glass 2-40
Collision Bumper Guards 2-42
Driver Protection – Sidegate Installation 2-44
Driver Protection – Cabin 2-46
Signs, Warning Decals 2-49
Fork Support Arm Wheels – Without Brake 2-51
Fork Support Arm Wheels – With Brake 2-53
SECTION 3 Steering & Controls
Steering Lines / Hydraulic Tank 3-2
Servo-Motor / Steer Cylinder 3-4
SECTION 4 Drive & Brake
Mechanical Drive Gear Unit 4-2
Electrically Controlled Travel Brake 4-5
Electromagnetic Parking Brake 4-7
Drive Wheel 4-9
SECTION 5 Electrical Comp & System
Electric Pump Motor – Steering 5-2
Electric Pump Motor – Main Lift 5-5
Electric Fan Motor – Square, Tractor Fan 5-7
Electric Fan Motor – Round, Manager Fan 5-9
Electric Drive Motor 5-11
Electric Steering Wheel / Lever – ICP 5-13
Electric Steering Wheel / Lever – ICP, Arm 5-15
Electric Steering Wheel / Lever – ICP, Panel 5-18
Automatic Steering Systems 5-21
Lighting 5-23
General Alarm Signals (Audible / Visual) – Warning Light 5-25
General Alarm Signals (Audible / Visual) – Horn 5-27
Battery Cut-Out Connector / Contactor 5-29
Level / Position Transducers / Lamps – Altimetry, Secondary Mast 5-31
Level / Position Transducers / Lamps – Altimetry, Main Mast 5-33
Driving Function Harnesses / Fuse 5-35
Drive Motor Cables / Resistors / Fuses 5-37
Transistor Panel 5-39
Work Function Micro Switches / Potentiometers 5-41
Work Function Relays – Cabin 5-43
Work Function Relays – Chassis 5-45
Work Function Harnesses / Fuse – Mast 5-47
Work Function Harnesses / Fuse – Cabin 5-50
Work Function Harnesses / Fuse – Cabin, Turret Head Three-Way Fork Unit 5-52
Work Function Harnesses / Fuse – Pivot Frame 5-54
Work Function Harnesses / Fuse – Two Extra Hydraulic Functions 5-56
Battery / Motor Cables / Fuse – Motors, Manager and Batteries 5-58
Battery / Motor Cables / Fuse – Manager to Batteries 5-60
Drive / Multi-Function PCBs 5-62
Work Function PCBs 5-64
Safety Electronics Harnesses / Fuse 5-66
Safety Probes / Sensors – Tractor Cover 5-68
Safety Probes / Sensors – Cabin Switches 5-70
Aisle Probes / Sensors – Individual Aisle Identification 5-72
Aisle Probes / Sensors – End-of-Aisle Stop 5-74
Aisle Probes / Sensors – Aisle Indication 5-76
Aisle Probes / Sensors – End-of-Aisle Brake 5-78
Aisle Probes / Sensors – Adjustable, End-of-Aisle Brake, Aisle Indication 5-80
Aisle Probes / Sensors – Means of Attachment, Wiring Harness, Standard 5-83
SECTION 6 Hydraulic Components
Hydraulic Tank 6-2
Hydraulic Tank Lines 6-4
Filters and Housing 6-6
Hydraulic Pump – Main Lift 6-8
Hydraulic Pump – Steer 6-10
Main Valve Unit Lift/Reach/Tilt 6-12
Control Valve (Other Functions) – Counter Balance 6-14
Control Valve (Other Functions) – Main Lift 6-16
Hydraulic Lines Chassis 6-18
Accumulator – Counter Balance 6-21
Accumulator – Steer 6-23
Mast Valve Units – Disconnection, Manual Traversing 6-25
Mast Valve Units – Initial System, Cabin 6-27
Mast Valve Units – Extra Hydraulic Function, Initial System, Cabin 6-29
Mast Hydraulic Lines – Cabin (Old Style) 6-32
Mast Hydraulic Lines – Main Mast 6-35
Mast Hydraulic Lines – Turret Head, Three-Way Fork Unit 6-38
Mast Hydraulic Lines – Turret Head, Three-Way Fork Unit, Cabin 6-40
Mast Hydraulic Lines – 1-2 Extra Hydraulic Functions 6-43
Mast Hydraulic Lines – Cabin (New Style) 6-46
Free Lift Cylinders – With Valve 6-49
Main Lift Cylinders – With Ring Clamp 6-51
Secondary Lift Cylinders – Without Nipple 6-54
Secondary Lift Cylinders – With Nipple 6-56
Other Hydraulic Cylinders 6-58
SECTION 7 Mast
Main Mast 7-2
Main Lift Chain System 7-4
Main Mast Guidance/Dampers 7-7
Main Mast Suspension 7-9
Secondary Mast Lift Chain System 7-11
Secondary Mast Fork Carriage 7-13
Fork, Carpet Boom, Lift Hook – 120 MM Width 7-15
Fork, Carpet Boom, Lift Hook – 125 MM Width 7-17
Fork Carriage Unit, Integrated Sideshift, Fork Spread 7-19
Other Load Carriers 7-24
Turret Head/ Three-Way Fork Unit 7-26
Traversing Function Fork Unit – Carriage, Beam and Track 7-29
Traversing Function Fork Unit – Cable, Hose Chain 7-33
Traversing Function Fork Unit – Cabin, Mounting and Belt 7-35
Traversing Function Fork Unit – Motor and Shaft 7-38
Traversing Function Fork Unit – Bearings and Rollers 7-41
Swivel / Rotation Function 7-43
SECTION 8 Options & Kits
Cabin Heating / Ventilation 8-2
Electrically Heated Seat / Window 8-4
Extra Lighting – Bulb 8-6
Extra Lighting – LED 8-8
Extra Warning Lights/Alarm – Travel Alarm 8-10
Extra Warning Lights/Alarm – Direction Indicator 8-12
Charger Attachment 8-14
Seat, Cushions 8-16
Extra Electrical Equipment 8-19
Power Hook-Up Kit – 12V and 24V 8-21
Cabin, Door – Right 8-23
Other Extra Equipment – Writing Table 8-25
Other Extra Equipment – Fork Distance, Hang On 8-27
Other Extra Equipment – Fork Distance, Fork Positioner Unit, Bolt On 8-29
Other Extra Equipment – Wheel 8-31
Other Extra Equipment – Container 8-33
Other Extra Equipment – Fan 8-35
Driver Compartment, Cabin – Cold Stores, Doors and Windows 8-37
Driver Compartment, Cabin – Cold Stores, Brackets, Tracks and Mounting Hardware 8-39
Driver Compartment, Cabin – Cold Store, Switch and Stopper 8-41
Cabin Fixing Points 8-43
Cabin Door – Left 8-45
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index

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