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Raymond EASi Reach-Fork Lift Truck Parts Catalogue PDPM-0213 2003

Original price was: $39.95.Current price is: $24.95.

Complete Raymond EASi Reach-Fork lift truck parts catalogue PDPM-0213 from 2003. Covers ET, DT, ES, DS, EZ, DZ, EF tractor models and S30TN through R45TTMB mast models with exploded views and part numbers for every major assembly.

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Description

Raymond EASi Reach-Fork Lift Truck Parts Catalogue PDPM-0213 2003

This is the complete Raymond EASi Reach-Fork Lift Truck Parts Catalogue, document number PDPM-0213, dated 2003. It covers the EASi Reach-Fork product family across tractor models ET, DT, ES, DS, EZA, DZA, EZB, DZB, and EF, along with mast models S30TN, S30TT, S40TN, S40TT, R30TN, R30TT, R35TT, R40TN, R40TT, R40TTM, R45TTMA, and R45TTMB. Whether you are maintaining a single truck or managing a fleet, this parts catalogue gives you the exploded-view diagrams and part numbers needed to identify and order the correct components.

File Details

  • Manual Type: Parts Catalogue
  • Brand: Raymond
  • Product Family: EASi Reach-Fork Lift Trucks
  • Document Number: PDPM-0213
  • Date: 1/10/03 (2003)
  • Language: English
  • Format: PDF
  • Page Count: 606

Chapters and Sections Covered

The Raymond EASi Reach-Fork parts catalogue is organized into eight major sections plus two comprehensive indexes, giving you a complete parts reference for the entire vehicle:

  • Section 1: General Information – To Our Customer, How To Use Parts Catalog, Model Designations for EASi Reach Product Family, Major Sections, Recommended Spare Parts List, Hardware Parts List, Bulk Items List
  • Section 2: Finish and Accessories – Truck Major Assemblies, Frame Assembly for EF/ET/ES/EZ and DS/DT/DZ, Roller Assembly, Top Cover Assembly, Finish Instructions, Cover Assembly ODI, Floor/Brake Pad Installation, Steel Battery Cover Installation, Battery Cover Kit EE, Battery Gate Installation
  • Section 3: Steering and Controls – Swivel Caster Assembly, Steer Idler Wheel, Steer Motor and Shaft Installation, Steer Motor Details, Steer Valve Assembly, Orbitrol Valve, Steering Wheel Assembly, Control Handle Installation and Assembly, Encoder Installation, Steer Caster for 4-D Truck
  • Section 4: Drive and Brake – Drive Unit Installation and Assembly, Brake Assembly for various models and serial ranges, Deadman Brake Assembly, Inertial Damper
  • Section 5: Electrical Systems and Components – System Electrical for EZ-A/ET/ES/EF, DZ-A/DT/DS, and EZ-B/DZ-B, Contactor Assemblies, Heatsink Assembly, Tractor Manager Assembly, Horn Assembly, Battery Connector, Dash Bracket Assembly, various limit switch installations, Motors for Drive, Lift, and Auxiliary applications, Pump Cooling Fan and Cooling Fan Installations
  • Section 6: Hydraulic Components – Hydraulic Lines and Hose Installations, Reservoir Assemblies, Manifold Installation and Assembly for single and dual lift configurations, Lift Pump and Motor Assemblies, Lift Pumps, Auxiliary Pump and Motor Installation, Steer Motor Installation, Lift Hose Installation, Lift Cylinder Assemblies for front and back positions across model ranges, Reach Cylinder Assembly, Power Tilt Cylinder Assembly, Steer Cylinder Assembly for 4-D Truck, Switch and Hose Installation for 4-D Truck, Valve Assembly for 4-D Truck
  • Section 7: Mast – Elevating Sections for R/S30TN, R/S40TN, 3000/3500 lb TT/Reach/Straddle, R/S40 and R45TT, Deep-Reach Truck, 4000/4500 lb TTM, R45TT-MB and DR30TT-MB, Pulley Bracket Assembly, Chain Staging Assembly, Stop Assemblies, Reach Carriage Assembly, Carriage Assembly for Deep-Reach Truck, Scissors Arm Assemblies, Fork Carriage Assemblies with Power Tilt and Sideshift, Carriage Assembly for Straddle models, Solenoid Valve Assemblies, Reach Lines and Power Beyond, Sideshift Carriage Assembly, Carriage Piping, Mechanical Overhead Guard Installation, Mast Guard Installation, Mast Finish Instructions, Pulley End Cap Kit, Bracket and Pulley Assembly, Flow Control Valve Assembly, Load Wheel Installations for Straddle and Open styles, Outrigger/Caster Assembly for 4-D Truck, Hose and Cable Installations, Hose Assembly, Cable Assembly, Power Section to Mast Mounting, Lift Chain Assembly
  • Section 8: Options/Kits – Auxiliary Start Switch Installation, Battery Spacer Installation, Hinged Rear Operator Door, Rear Post Installation, Load Backrest Guard Kit, Plexiglass and Mesh Overhead Guard Installations, Fire Extinguisher, Auxiliary Carriage for 4-D Truck, Lift Limit With Bypass, Interlock Switch Installation, Auxiliary Power Hook-Up, Line Filter Assembly, Remote System Electrical, Travel Light and Alarm, Travel Light Assembly, Working Lights Installation, Working Light and Fan Installation, Strobe Light Installation, Warning Light Installation, Cold Storage Heaters Cover and Fuses, RF Unit Installation, Height/Tilt Indicator, Pulley Subassembly, Pulley Encoder Subassembly
  • Appendix A: Alphabetical Parts Index
  • Appendix B: Numerical Parts Index

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Raymond EASi Reach-Fork Lift Truck Parts Catalogue PDPM-0213 2003” are as follows:

Table of Contentsp. 3
SECTION 1 General Informationp. 7
To Our Customerp. 9
How To Use Parts Catalog – If Part Number Not Knownp. 10
How To Use Parts Catalog – If Part Number Is Knownp. 11
Model Designations for EASí™ Reach Product Familyp. 13
Major Sectionsp. 15
Recommended Spare Parts Listp. 17
Hardware Parts Listp. 21
Bulk Items Listp. 25
SECTION 2 Finish and Accessoriesp. 27
Truck Major Assembliesp. 28
Frame Assembly, EF, ET, ES, EZp. 30
Frame Assembly, DS, DT, DZp. 36
Roller Assemblyp. 42
Top Cover Assembly, EZ, ET, ES, EF, DS, DT, DZp. 45
Finish Instructions, EZ, ET, ES, EFp. 49
Finish Instructions, DS, DT, DZp. 66
Cover Assembly, ODIp. 84
Floor/Brake Pad Installationp. 86
Steel Battery Cover Installationp. 88
Battery Cover Kit, EEp. 90
Battery Gate Installationp. 93
SECTION 3 Steering and Controlsp. 97
Swivel Caster Assembly, 270 in. Elevated Height and Belowp. 98
Steer Idler Wheel, 270 in. Elevated Height and Abovep. 100
Steer Motor and Shaft Installationp. 104
Steer Motor Detailsp. 106
Steer Valve Assembly, EZ, ES, ET, EFp. 108
Steer Valve Assembly, DS, DT, DZp. 111
Orbitrol Valvep. 114
Steering Wheel Assembly, EZ, ET, ES, EFp. 116
Steering Wheel Assembly, DZ-A, DZ-B, DS, DTp. 118
Control Handle Installation, EZ, ES, ETp. 120
Control Handle Assembly, EZ, ES, ETp. 123
Control Handle Installation, DZ, DS, DTp. 126
Control Handle Assembly, DZ, DS, DTp. 128
Encoder Installationp. 132
Steer Caster, 4-D ® Truckp. 134
SECTION 4 Drive and Brakep. 137
Drive Unit Installation, ET, ES, DT, DS (S/N 0001 to 07478)p. 138
Drive Unit Assembly, All Modelsp. 140
Brake Assembly, EZ-A (S/N 0001 to 02921)p. 144
Brake Assembly, All Models (Except EZ-A, S/N 0001 to 02921)p. 146
Brake Assembly, EZ, EF, DZp. 148
Brake Assembly, Models ET, ES, DT, DS Onlyp. 150
Deadman Brake Assemblyp. 153
Inertial Damperp. 158
Drive Unit Assemblyp. 160
Drive Unit Assemblyp. 164
SECTION 5 Electrical Systems and Componentsp. 167
System Electrical, EZ-A, ET, ES, EFp. 168
System Electrical, DZ-A, DT, DSp. 177
System Electrical, EZ-B, DZ-Bp. 185
Contactor Assembly, EZ-A, ET, ES, EF, DZ-A, DT, DS (Standard)p. 196
Contactor Assembly, EZ-A, ET, ES, EF (EE and Cold Storage)p. 198
Contactor Assembly, EZ-B and DZ-B (Standard)p. 200
Contactor Assembly, EZ-B and DZ-B (EE and Cold Storage)p. 203
Contactorp. 206
Heatsink Assemblyp. 208
Tractor Manager Assemblyp. 211
Horn Assemblyp. 214
Battery Connectorp. 218
Dash Bracket Assemblyp. 220
High Speed Limit Switch, R40TT-M and DRTTp. 222
Second Speed Limit Switch Installationp. 224
Lift Cutout Override Limit Switch Installationp. 226
Limit Switch Installation, R45TT-MB and DR30TT-MBp. 228
Motors, Drivep. 230
Motors, Liftp. 234
Auxiliary Motor, All Except EZ-B and DZ-Bp. 238
Auxiliary and Steer Motor, EZ-B and DZ-B (E and EE)p. 240
Pump Cooling Fan Installationp. 242
Cooling Fan Installationp. 245
SECTION 6 Hydraulic Componentsp. 251
Hydraulic Lines Installation, EZ-A, ES, ET, EFp. 252
Hydraulic Hose Installation, EZ-Bp. 257
Hydraulic Lines Installation, DS, DTp. 260
Hose Installation, DZ-Bp. 265
Reservoir Assembly, All Except EZ-B, DZ-Bp. 268
Reservoir Assembly, DZ-B, EZ-Bp. 270
Manifold Installation/Assembly, Single Lift (Except EZ-B, DZ-B)p. 272
Manifold Installation/Assembly, Dual Lift (Except EZ-B, DZ-B)p. 274
Manifold Installation, EZ-B, DZ-Bp. 276
Manifold, Lift and Auxiliary, EZ-B, DZ-Bp. 278
Manifold, EZ-B (Dual Stage Pump)p. 280
Lift Pump and Motor Assembly, Single Stagep. 282
Lift Motor Installation, Dualp. 284
Lift Motor Assembly, DZ-B, EZ-Bp. 286
Lift Pumpsp. 288
Auxiliary Pump and Motor Installationp. 290
Auxiliary Motor Installation, DZ-B, EZ-Bp. 292
Auxiliary Motor and Pump Assembly, DZ-B, EZ-Bp. 294
Steer Motor Installation, EZ-Bp. 296
Steer Motor Assembly, EZ-Bp. 298
Lift Hose Installationp. 299
Lift Cylinder Assembly, Front (All TT Except R45TT-MB and DR30TT-MB)p. 302
Lift Cylinder Assembly, Back (All TT Except R45TT-MB and DR30TT-MB)p. 304
Lift Cylinder Assembly, Front (R45TT-MB and DR30TT-MB)p. 306
Lift Cylinder Assembly, Back (R45TT-MB and DR30TT-MB)p. 308
Lift Cylinder Assembly, Nominal (R/S30/40TN)p. 310
Reach Cylinder Assembly, Single Reachp. 312
Reach Cylinder Assembly, Deep-Reach ® Truckp. 314
Power Tilt Cylinder Assembly, Reachp. 316
Steer Cylinder Assembly, 4-D ® Truckp. 318
Switch and Hose Installation, 4-D ® Truckp. 320
Valve Assembly, 4-D ® Truckp. 322
SECTION 7 Mastp. 323
Elevating Section, Models R/S30TN, R/S40TNp. 324
Elevating Section, 3000/3500 lb., TT, Reach, Straddlep. 326
Elevating Section, R/S40 and R45TTp. 332
Elevating Section, Deep-Reach ® Truckp. 338
Elevating Section, 4000/4500 lb., TTMp. 344
Elevating Section, R45TT-MB, DR30TT-MBp. 350
Pulley Bracket Assemblyp. 356
Chain, Staging Assemblyp. 358
Stop Assemblyp. 360
Stop, Carriage Assemblyp. 362
Stop, Mast Assemblyp. 363
Reach Carriage Assemblyp. 364
Carriage Assembly, Deep-Reach ® Truckp. 368
Scissors Arm Assembly, Reachp. 370
Scissors Arm Assembly, Deep-Reach ® Truckp. 372
Fork Carriage Assembly, Reach With Power Tiltp. 375
Fork Carriage Assembly, Reach With Power Tilt and Sideshiftp. 379
Carriage Assembly, Straddlep. 383
Solenoid Valve Assembly, Power Tiltp. 390
Solenoid Valve Assembly, Sideshiftp. 392
Solenoid Valve Assembly, Reachp. 394
Solenoid Valve Assembly, Deep-Reach ® Truckp. 396
Reach Lines and Power Beyond, Deep-Reach ® Truckp. 398
Sideshift Carriage Assemblyp. 400
Carriage Piping, Reachp. 402
Carriage Piping, Deep-Reach ® Truckp. 404
Carriage Piping, Straddle (S30/40TN)p. 406
Sideshift Carriage Piping, Straddle (S30TT)p. 408
Sideshift Carriage Piping, Straddle (S40TT)p. 410
Mechanical Overhead Guard Installationp. 412
Mast Guard Installationp. 414
Mast Finish Instructionsp. 416
Pulley End Cap Kit, Nominalp. 418
Bracket and Pulley Assembly, Nominalp. 419
Flow Control Valve Assembly, Nominalp. 420
Load Wheel Installation, Straddle Style, Standardp. 422
Load Wheel Installation, Straddle Style, Reinforcedp. 426
Straddle Style Welded Wheel Boxp. 430
Load Wheel Installation, Open Style, 5 x 2.88 in. and 5 x 3.62 in., Standardp. 432
Open Style Reinforced Wheel Plates, 5 in. x 2.88 in.p. 436
Wheel Guard Installation, 5 x 3.62 and 5 x 2.88p. 438
Load Wheel Installation, 6 in. x 4 in.p. 440
Load Wheel Installation, 10.5 in. x 3.5 in., 4.5 in.p. 442
Outrigger/Caster Assembly, 4-D ® Truck, Left Handp. 446
Hose and Cable Installation, Straddle, TNp. 448
Hose and Cable Installation, Straddle, TTp. 450
Hose and Cable Installation, Reach, TNp. 453
Hose and Cable Installation, Reach, TTp. 459
Hose and Cable Installation, R45TT-MB and DR30TT-MBp. 465
Hose Assemblyp. 470
Cable Assemblyp. 471
Power Section to Mast Mountingp. 474
Lift Chain Assemblyp. 476
SECTION 8 Options/Kitsp. 477
Auxiliary Start Switch Installationp. 478
Battery Spacer Installationp. 480
Hinged Rear Operator Doorp. 481
Rear Post Installation, EZ, EF, ES, ETp. 484
Rear Post Installation, DZ, DS, DTp. 486
Load Backrest Guard Kitp. 488
Plexiglass Overhead Guard Installationp. 490
Mesh Overhead Guardp. 493
Fire Extinguisherp. 494
Auxiliary Carriage, 4-D ® Truckp. 496
Lift Limit With Bypassp. 498
Interlock Switch Installation, Nestedp. 500
Auxiliary Power Hook-Upp. 502
Line Filter Assemblyp. 505
Remote System Electrical, Reachp. 506
Travel Light and Alarmp. 510
Travel Light Assemblyp. 512
Working Lights Installationp. 514
Working Light and Fan Installationp. 516
Strobe Light Installationp. 520
Warning Light Installationp. 522
Cold Storage Heaters, Cover and Fusesp. 525
RF Unit Installationp. 530
Height/Tilt Indicatorp. 533
Pulley Subassemblyp. 538
Pulley Encoder Subassemblyp. 540
APPENDIX A Alphabetical Parts Indexp. 543
APPENDIX B Numerical Parts Indexp. 581

This Raymond EASi Reach-Fork parts catalogue gives technicians, parts managers, and fleet maintenance teams a complete visual and numerical reference for identifying components across the entire vehicle. Every major assembly is documented with exploded-view illustrations and corresponding part number lists, covering tractor models ET, DT, ES, DS, EZA, DZA, EZB, DZB, and EF, plus mast configurations from 3000 lb capacity through 4500 lb capacity. The catalogue includes serial number ranges to help you match parts to specific production batches, and the “Used On” codes throughout the parts lists let you quickly determine which components fit your exact truck configuration.

What You Can Do With This Parts Catalogue

With the Raymond EASi Reach-Fork parts catalogue PDPM-0213, you can accurately identify and order replacement parts for any major system on your lift truck. The exploded-view diagrams make it straightforward to locate individual components within complex assemblies, whether you are replacing a hydraulic cylinder, a drive motor, a contactor, a brake assembly, or a load wheel. The Recommended Spare Parts List helps you stock the most commonly needed items, while the Hardware Parts List and Bulk Items List give you reference data for fasteners, lubricants, and shop supplies. The Alphabetical and Numerical Parts Indexes at the back let you look up any part number and find exactly which page and item number it corresponds to, saving significant time compared to flipping through the entire catalogue.

Why the Right Part Number Matters

Using the wrong part number on a reach truck can lead to fitment issues, premature component failure, or unsafe operating conditions. The Raymond EASi Reach-Fork parts catalogue eliminates guesswork by showing you exactly which part numbers are used on which models and serial number ranges. The “Used On” codes attached to each part number in the parts lists account for design variables like operating voltage, battery size, steering type, mast height, fork carriage configuration, and tire specifications. This level of detail means you can order with confidence, knowing the part you receive is the one specified for your truck’s exact build configuration.

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Instant PDF Delivery

This Raymond EASi Reach-Fork Lift Truck Parts Catalogue PDPM-0213 is delivered as an instant PDF download after purchase. There is no shipping, no waiting for a physical book to arrive, and no risk of a damaged or lost package. You can access the catalogue on any device that reads PDFs, whether that is a desktop computer in the shop office, a laptop, a tablet, or a smartphone. The file is printable, so you can print individual pages or entire sections to keep at the workbench, in the parts room, or on the service truck. Whether you are a single owner-operator or managing a fleet of Raymond reach trucks, having this parts catalogue on hand means faster parts identification, fewer ordering errors, and more uptime for your equipment.

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