Raymond EASi Reach-Fork ® Lift Truck with the ACR System ™ Maintenance Manual – PDF DOWNLOAD

Description

Raymond EASi Reach-Fork ® Lift Truck with the ACR System ™ Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Raymond EASi Reach-Fork ® Lift Truck with the ACR System ™ Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Raymond EASi Reach-Fork ® Lift Truck with the ACR System ™ Maintenance Manual – PDF DOWNLOAD

Design of the Manual

This manual is designed with the following objectives in mind:

• Covers and Finish
• Steering and Controls
• Drive and Brake
• Electrical Components
• Hydraulics
• Mast, Chain, Hose, and Cable
• Options

To find a component procedure, you can use one of three methods:

TABLE OF CONTENTS:

Raymond EASi Reach-Fork ® Lift Truck with the ACR System ™ Maintenance Manual – PDF DOWNLOAD

Page Revision Record vi
How to Use This Manual 1-1
Map of the Manual 1-2
Design of the Manual 1-3
Abbreviations & Symbols 1-4
START Page 1-7
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-6
Static Precautions 2-9
Jacking Safety 2-11
Tie-Down for Transport 2-12
Welding Safety 2-13
Systems Overview 3-1
Introduction 3-2
Lift Truck Specifications 3-3
Operator Displays 3-5
Modes of Operation 3-6
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Maintenance Minder™ 4-3
Initial 90 Day/250 Deadman Hours (HD) Maintenance 4-5
Every 90 Days or 250 Deadman Hours (HD) 4-6
Every 360 Days or 2000 Deadman Hours (HD) 4-11
Scheduled Maintenance Points 4-12
Motor Maintenance 4-15
Lubrication Points 4-16
Chain Maintenance 4-21
Troubleshooting 5-1
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-3
Shorts to Frame Test 5-4
Fuses 5-6
DC Motor Troubleshooting 5-7
AC Motor Troubleshooting 5-11
Battery State-of-Charge 5-12
Hydraulic Troubleshooting Guidelines 5-14
Troubleshooting Procedure 5-15
Symptom Tables: Hydraulic Functions 5-18
Symptom Tables: Travel Functions 5-23
Symptom Tables: Electrical Symptoms 5-25
Messages, Codes, and Tests 6-1
Firmware Changes 6-2
Modes of Operation 6-3
Power Amplifier LED Diagnostics 6-15
Electrical Codes 6-16
Electrical Connections 6-59
Circuit Card Connectors 6-60
Analog Tests 6-65
EASi Reach-Fork® Truck ET-F/DT-F Maintenance Manual
iv 1031940A, Issued: 3/14/05
Digital Input Tests 6-77
Digital Output Tests 6-97
Component Locator Photos 7-3
Covers and Finish 7-11
Decals 7-12
Steering and Controls 7-15
Steering Shaft and Gear 7-16
Caster Assembly 7-18
Steered Idler Wheel (optional) 7-19
Operator Display (OD) 7-23
Drive and Brake 7-25
Drive Unit 7-26
Drive Motor 7-41
Brake 7-43
Deadman (Brake) Pedal 7-49
Inertial Dampener (optional) 7-50
Electrical Components 7-53
Battery Procedures 7-54
Wiring and Harness Connectors 7-57
Motors 7-65
Lift Motor 7-69
Temperature Sensor, Traction 7-71
Traction Power Amplifier 7-72
Hydraulic Components 7-73
Hydraulic Fluid Replacement 7-74
Lift Pump 7-77
Lift Pressure Adjustment 7-78
Manual Lowering of Fork Carriage 7-79
Proportional Lower Valve Adjustment 7-80
Auxiliary Pump 7-81
Auxiliary System Pressure Adjustment 7-82
Manifold, Main 7-83
Hydraulic Solenoid 7-84
Pressure Transducer 7-85
Hydraulic Components 7-87
Lift Cylinders 7-87
Flow Control 7-98
Reach Cylinder 7-100
Tilt Cylinder 7-104
Sideshift Cylinder 7-106
Mast, Chain, Hose and Cable 7-109
Over-the-Mast Hose/Cable 7-110
Mast Bearing Shimming 7-113
Bearings, Reach Carriage 7-120
Bearings, Reach Half Shaft 7-121
Reach Carriage Assembly 7-122
Forks 7-124
Equalization Chains 7-125
Fork Carriage Tilt Pins 7-128
Mast Backlash Adjustment 7-129
Options 7-131
Cold Storage 7-132
EASi Reach-Fork ® Truck ET-F/DT-F Maintenance Manual
1031940A, Issued: 3/14/05 v
Fork Height-Tilt Indicator (HTI) 7-133
Theory of Operation 8-1
Traction System Functional Operation 8-2
Thermal Cut-Back 8-22
Steering System 8-23
Lift/Aux System Functional Operation 8-26
Pinout Matrix 8-53
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
Quick Reference Torque Chart A-4
Torque Chart – Hydraulic Fittings A-5
Torque Chart – Straight Thread Face Seal O-Rings A-5
Torque Chart – Standard (Ferrous) A-6
Torque Chart – Metric (Ferrous) A-7
Torque Chart – Metric (Brass) A-7
Torque Chart – Standard (Brass) A-8
Decimal Equivalent Chart A-9
Standard/Metric Conversions A-11
Electrical Schematics A-13
Hydraulic Schematic A-20

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