Raymond EASi Reach-Fork® Truck EZ-C, EZ-CD Parts Manual PDPM-0206 – PDF DOWNLOAD

Description

Raymond EASi Reach-Fork® Truck EZ-C, EZ-CD Parts Manual PDPM-0206 – PDF DOWNLOAD

FILE DETAILS:

Raymond EASi Reach-Fork® Truck EZ-C EZ-CD Parts Manual PDPM-0206 – PDF DOWNLOAD

TABLE OF CONTENTS:

Raymond EASi Reach-Fork® Truck EZ-C EZ-CD Parts Manual PDPM-0206 – PDF DOWNLOAD

SECTION 1 General Information
Hardware 1-2
Critical 1-14
Recommended 1-37
SECTION 2 Finish & Accessories
Frame Assembly, Fore/Aft Stance 2-2
Frame Assembly, Dockstance 2-7
Roller Assembly 2-13
Top Cover Assembly, Fore/Aft Stance and Dockstance 2-15
Finish Instructions, Fore/Aft Stance 2-19
Finish Instructions, Dockstance 2-35
Cover Assembly, ODI 2-51
Pad, Floor/Brake Installation 2-54
Steel Battery Cover Installation 2-56
Cover, Battery, EE, Kit 2-58
Battery Gate Installation 2-60
SECTION 3 Steering & Controls
Steer Idler Wheel, 270 in Elevated Height and Above 3-2
Steer Motor and Shaft Installation 3-6
Steer Motor 3-8
Hydraulic Steer Motor 3-10
Steer Valve Assembly, Fore/Aft Stance 3-12
Steer Valve Assembly, Dockstance 3-14
Orbitrol Valve 3-16
Steer Wheel Assembly, Fore/Aft Stance 3-18
Steering Wheel Assembly, Dockstance 3-20
Control Handle Installation, Fore/Aft Stance 3-22
Control Handle Assembly, Fore/Aft Stance 3-24
Control Handle Installation, Dockstance 3-28
Control Handle Assembly, Dockstance 3-30
SECTION 4 Drive & Brake
Drive Unit Installation 4-2
Brake, Installation 4-5
Brake Installation 4-7
Brake Installation 4-9
Brake, Assembly 4-11
Brake Assembly, Deadman 4-13
Inertial Dampener Installation 4-17
Inertial Dampener Assembly 4-19
Drive Unit Assembly 4-21
SECTION 5 Electrical Comp & System
System Electrical, Fore/Aft Stance 5-2
System Electrical, Dockstance 5-15
Power Amp Lift, Installation 5-28
Power Amp Traction, Installation 5-30
Contactor Panel Assembly, Standard 5-32
Contactor Panel Assembly, Cold Storage 5-35
Horn Assembly 5-38
Battery Connector 5-40
Fuse Card Assembly 5-42
Dash Bracket Assembly 5-44
Traction Motor, AC, (TSP) 5-46
Traction Motor, AC (TSW) 5-49
Lift Motor, AC 5-52
Lift Motor, AC 5-55
Auxiliary Motor 5-58
Cooling Fan Assembly, Motor Compartment 5-60
Fan Assembly 5-62
SECTION 6 Hydraulic Components
Hydraulic Lines Installation, Fore/Aft Stance 6-2
Hose Lines Installation, Fore/Aft Stance 6-9
Hydraulic Lines Installation, Dockstance 6-12
Hose Lines Installation, Dockstance 6-19
Reservoir Assembly 6-21
Lift Hose Installation, Fore/Aft and Dockstance 6-23
Manifold Installation 6-25
Manifold Sub Assembly 6-27
Manifold Assembly 6-31
Lift Pump and Motor Assembly 6-34
Steer Motor Installation, Fore/Aft Stance 6-36
Steer Pump & Motor Assembly 6-38
Auxiliary Pump and Motor Assembly 6-40
Lift Cylinder Assembly Front (All TT Except R45TT-MB & DR30TT-B) 6-42
Lift Cylinder Assembly-Back (All TT Except R45TT-MB & DR30TT-B) 6-44
Lift Cylinder Assembly, Front (R45TT-MB & DR30TT-B) 6-46
Lift Cylinder Assembly, Back (R45TT-MB & DR30TT-B) 6-50
Reach Cylinder Assembly (Single Reach) 6-54
Reach Cylinder Assembly (Deep Reach) 6-56
Sideshift Cylinder Assembly 6-58
Power Tilt Cylinder Assembly, Reach 6-60
Cylinder Assembly, Sideshift 6-62
SECTION 7 Mast
Elevating Section, 3000/3500 lb, TT 7-2
Elevating Section, Deep Reach® Truck 7-8
Elevating Section, R40TT/R45TT 7-14
Elevating Section, 4000/4500 lb, TT-M 7-20
Elevating Section (R45TT-MB/ DR30TT-B, Extended Height) 7-26
Pulley, Bracket Assembly 7-32
Chain Assembly, Staging 7-34
Chain Switch Assembly 7-36
Stop Assemblies, Telescopic and Carriage Stops 7-38
Stop, Carriage Assembly 7-40
Stop, Mast Assembly 7-42
Carriage Assembly, Reach 7-44
Deep Reach® Truck Carriage Installation 7-48
Arm Assembly, Scissors, Reach 7-51
Arm Assembly, Scissors, Deep Reach® 7-53
Fork Carriage Assembly, Reach With Power Tilt 7-56
Fork Carriage Assembly, Reach With Power Tilt and Sideshift 7-60
Fork Carriage Assembly With Integral Sideshift 7-64
Carriage Assembly Tilt and Sideshift 7-68
Valve Assembly, Solenoid, Power Tilt 7-70
Valve Assembly, Solenoid, Sideshift 7-72
Valve Assembly, Solenoid, Deep Reach Truck 7-74
Valve Assembly, Solenoid, Single Reach Truck 7-76
Reach Lines and Power Beyond (Deep Reach® Truck) 7-78
Sideshift Assembly 7-80
Side Shift Carriage Assembly 7-83
Carriage Piping – Reach 7-85
Carriage Piping-Deep Reach Truck 7-87
Mechanical Overhead Guard Installation 7-89
Mast Guard Installation 7-91
Mast Finish Instructions 7-93
Wheel Plate Installation-Straddle Style 7-95
Load Wheel Installation / Load Wheel Axle Installation -Straddle Style (Reinforced) 7-99
Load Wheel Installation, Open Style 5 X 288 in and 5 X 362 in 7-102
Wheel Guard Installation 5 X 362 in and 5 X 288 in 7-105
Load Wheel and Plate Installation, 6 in x 4 in 7-107
Load Wheel Installation, 105 in x 35 in, 45 in 7-109
Over the Mast, Hose and Cable Installation, Reach, TT 7-112
Hose and Cable Installation, R45TT-MB Extended Height, DR30TT-B 7-123
Hose Assembly, Over the Mast 7-127
Cable Assembly, Over the Mast 7-139
Power Section to Mast Mounting 7-142
Lift Chain Installation and Assembly 7-144
Forks 7-146
SECTION 8 Options & Kits
Height/Tilt Indicator Installation 8-2
Sideshift Stop Assembly 8-6
Sideshift Fitting-Guard Installation 8-8
Battery Spacer Installation 8-10
Height Tilt Display Assembly 8-12
Pulley Sub-Assembly 8-14
Pulley Encoder Sub-Assembly 8-16
Travel Light and Alarm 8-18
Working Lights, Installation Kit 8-20
Light and Fan Installation 8-22
Fuse Installation Kit 8-24
Operator Fan Assembly 8-26
Strobe Light Installation 8-28
Light Installation, Warning 8-31
Warning Light Assembly 8-33
Limit Switch, R40TT, DRTT 8-35
Second Speed Limit Switch Installation 8-38
Lift Cutout Switch Installation R40TT-M and DRTT 8-40
Extended Height Limit Switch Installation 8-42
Interlock Switch Installation (Nested) 8-44
Lift Limit W/ Bypass 8-46
Lift Limit W/O Override 8-48
Fire Extinguisher 8-50
Rear Post Guard Installation, Fore/Aft Stance 8-52
Rear Post Guard Installation, Dockstance 8-54
Post Guard Rear Installation, Dockstance 8-56
Hinged Operator Guard, Rear 8-58
RF Unit Installation 8-61
Plexiglass Overhead Guard Installation 8-64
Mesh, Guard, Overhead 8-66
Load Backrest Installation 8-68
Laser Installation 8-70
Operator Compartment Sensor System 8-72
Vantage Point System 8-79
Outrigger Installation (Contact Technical Support) 8-98
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index

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