Raymond Forklift 101T Walkie Pallet Truck Maintenance Manual SN 99-07500 and up – PDF DOWNLOAD

Description

Raymond Forklift 101T Walkie Pallet Truck Maintenance Manual SN 99-07500 and up – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 101T Walkie Pallet Truck Maintenance Manual SN 99-07500 and up – PDF DOWNLOAD

Language : English
Pages : 219
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond Forklift 101T Walkie Pallet Truck Maintenance Manual SN 99-07500 and up – PDF DOWNLOAD

Manual Design:

The Raymond® Pallet Truck Maintenance Manual is designed with the following objectives in mind:
• Provide technical coverage for expected levels of user expertise
• Anticipate your needs and reduce your decisions regarding maintenance
• Reduce page flipping through a “one-stop shopping” approach

The two-line running page header at the top of each page tells you the following:
• Name of the manual
(Raymond® Pallet Truck Maintenance Manual)
• Current chapter title
(e.g., this page How to Use This Manual)
• Current topic
(e.g., this page Manual Design)

The START page asks a few simple questions to guide you to the proper chapter.
• How to Use This Manual explains the manual format and design and contains the Table of Contents and START page.
• Safety explains warning and caution notes, general safety rules and safety rules for batteries, static, jacking, and welding.
• Systems Overview includes truck specifications and theory of operation information.
• Scheduled Maintenance outlines the recommended schedule of preventive services to keep your truck working most efficiently.
• Troubleshooting is a set of “decision-tree” charts designed to take you from a symptom to a specific sequence of tests in order to isolate a failing component.
• The START TROUBLESHOOTING chart (on page 5-27) will guide you to the individual troubleshooting symptom chart you need.
• Once you’re familiar with the symptoms listed, you may instead simply find the symptom chart from the List of Troubleshooting Charts (page 5-25).
• When you complete a troubleshooting procedure, be sure to follow the steps in End of Troubleshooting Procedures
chart (page 5-30).

TABLE OF CONTENTS:

Raymond Forklift 101T Walkie Pallet Truck Maintenance Manual SN 99-07500 and up – PDF DOWNLOAD

How to Use This Manual
Map of the Manual 1-2
Manual Design 1-3
Page Revision Record 1-7
Table of Contents 1-9
STARf Page 1-13
1-1
Safety- 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-7
Static Safety 2-11
Jacking Safety 2-13
Tie-down for Transport 2-15
Towing 2-16
Welding Safety 2-1 7
Systems Overview 3-1
Truck Model Identification 3-2
Vehicle Specifications 3-2
General System Data 3-3
Special Tools 3-4
Theory of Operation 3-5
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Daily 4-3
Every Two Months or 250 Operating Hours 4-4
Annually or Every 1500 Operating Hours 4-6
Grease Fittings 4-7
PDMM-0072 Issued: 1 / 4/99 1-9
How To Use This Manual Raymoncfll Pallet Truck Maintenance Manual
Table of Contents
Troubleshooting
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-3
Hydraulic Troubleshooting Guidelines 5-6
Definitions 5-7
Electrical Connector Locator Chart 5-12
Fault Codes 5-13
Programmable Maintenance Tool (PMT) 5-15
List of Troubleshooting Charts 5-25
Troubleshooting Flowcharts 5-27
5-1
Component Procedures 6-1
1-10
List of Component Procedures 6-2
Component Locator Photos 6-5
Tractor Cover 6-7
Battery 6-8
Power Cables 6-16
Wiring Harness 6-1 7
Diodes 6-19
Fuses 6-20
Circuit Breaker 6-20
Switches (General) 6-21
Control Handle Switches 6-22
Key Switch 6-24
Brake (Deadman) Switch 6-25
Lift Limit Switch 6-27
Hydraulic Solenoids 6-28
Gauges 6-29
Control Handle 6-33
Hom 6-36
Motor Controller 6-37
Contactors 6-41
PDMM-0072 Issued: 1 / 4/99
RaymoncfID Pallet Truck Maintenance Manual How To Use This Manual
Table of Contents
Brake 6-45
Motors, General 6-47
Drive Motor 6-54
Drive Unit 6-57
Hydraulic Components 6-69
Hydraulic Fluid 6-70
Adjusting Hydraulic Pump Relief Valve Pressure 6-72
Hydraulic Ram 6-75
Hydraulic Unit 6-77
Lift Motor 6-81
Cold Storage Conditioning 6-83
Appendix 7 -1
Lubrication Equivalency Chart 7-2
Torque Chart – Standard 7-5
Torque Chart – Metric 7 -6
Decimal Equivalent Chart 7 -7
Standard/Metric Conversions 7-9
Schematics 7 -11
Index 8-1

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V