Raymond Forklift 111 112 113 & 114 Maintenance Instruction Manual SN 99-250000 and up – PDF DOWNLOAD

Description

Raymond Forklift 111 112 113 & 114 Maintenance Instruction Manual SN 99-250000 and up – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 111 112 113 & 114 Maintenance Instruction Manual SN 99-250000 and up – PDF DOWNLOAD

Language : English
Pages : 342
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond Forklift 111 112 113 & 114 Maintenance Instruction Manual SN 99-250000 and up – PDF DOWNLOAD

Manual Design:
The Raymon£> Pallet Truck Maintenance Manual is designed with the following objectives in mind:
• Provide technical coverage for expected levels of user expertise
• Anticipate your needs and reduce your decisions regarding maintenance
• Reduce page flipping through a “one-stop shopping” approach
The two-line running page header at the top of each page tells you the following:
• Name of the manual
(Raymon£> Pallet Truck Maintenance Manual)
• Current chapter title
(e.g., this page How to Use This ManuaO
• Current topic
(e.g., this page Manual Design)

The START page asks a few simple questions to guide you to the proper chapter.
• How to Use This Manual explains the manual format and design and contains the Table of Contents and START page.
• Safety explains warning and caution notes, general safety rules and safety rules for batteries, static, jacking, and welding.
• Systems Overview includes truck specifications and theory of operation information.
• Scheduled Maintenance outlines the recommended schedule of preventive services to keep your truck working most
efficiently.
• Troubleshooting is a set of “decision-tree” charts designed to take you from a symptom to a specific sequence of tests in
order to isolate a failing component.
• The START TROUBLESHOOTING chart (on page 5-27) will guide you to the individual troubleshooting symptom chart you need.
• Once you’re familiar with the symptoms listed, you may instead simply find the symptom chart from the List of Troubleshooting Charts (page 5-25).
• When you complete a troubleshooting procedure, be sure to follow the steps in End of Troubleshooting Procedure chart
END-1 (page 5-30).

TABLE OF CONTENTS:

Raymond Forklift 111 112 113 & 114 Maintenance Instruction Manual SN 99-250000 and up – PDF DOWNLOAD

How to Use This Manual
Map of the Manual 1-2
Page Revision Record 1-7
Table of Contents 1-9
STARr Page 1-13
1-1
Safety 2-1
Definitions 2-2
General Safety 2-3
Batte:ry Safety 2-7
Static Safety” 2-11
Jacking Safety 2-13
Tie-down for Transport 2-15
Towing 2-16
Welding Safety 2-17
Systems Overview 3-1
Truck Model Identification 3-2
Vehicle Specifications 3-3
Maximum Speeds 3-4
General System Data 3-5
Special Tools 3-7
Theory of Operation 3-8
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Daily 4-3
Every Two Months or 250 Operating Hours 4-4
Annually or Every 1500 Operating Hours 4-6
Grease Fittings 4-7
PDMM-0073 Issued: 1 / 4/99 1-9
How To Use This Manual Raymoncfl> Pallet Truck Maintenance Manual
Table of Contents
Troubleshooting
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-3
Hydraulic Troubleshooting Guidelines 5-6
Definitions 5-7
Electrical Connector Locator Chart 5-13
Fault Codes 5-14
Programmable Maintenance Tool 5-16
List of Troubleshooting Charts 5-25
Troubleshooting Flowcharts 5-27
5-1
Component Procedures 6-1
1-10
List of Component Procedures 6-2
Component Locator Photos 6-5
Tractor Cover 6-7
Battery 6-8
Power Cables 6-1 7
Wiring Harness 6-18
Diodes 6-20
Fuses 6-21
Switches (General) 6-22
Control Handle Switches 6-23
Key Switch 6-25
Brake (Deadman) Switch 6-26
Lift Limit Switch 6-28
Grab Rail Switches 6-29
Coast Module (DAl) 6-30
Hydraulic Solenoids 6-32
Auto Coast Solenoid 6-33
Manual Coast 6-37
Gauges 6-38
Control Handle 6-42
PDMM-0073 Issued: 1 / 4/99
Raymoncfa> Pallet Truck Maintenance Manual How To Use This Manual
Table of Contents
Horn 6-46
Motor Controller 6-4 7
Contactors 6-51
Brake 6-55
Motors, General 6-61
Drive Motor 6-68
Drive Unit 6-71
Drive Wheel 6-81
Casters 6-85
Load Wheels 6-91
Pallet Entiy Wheels 6-92
Fork Height Adjustment 6-93
Hydraulic Components 6-95
Hydraulic Fluid 6-96
Adjusting Hydraulic Pump Relief Valve Pressure 6-98
Hydraulic Ram 6-101
Hydraulic Unit 6-111
Lift Motor 6-116
Cold Storage Conditioning 6-118
Appendix 7 -1
Lubrication Equivalency Chart 7-2
Torque Chart – Standard 7-5
Torque Chart – Metric 7 -6
Decimal Equivalent Chart 7-7
Standard/Metric Conversions 7-9
Schematics 7 -11
Index 8-1

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V