Raymond Forklift 4100 and 4200 Stand-Up Counterbalanced Lift Truck With The ACR System ™Maintenance Manual – PDF DOWNLOAD

Description

Raymond Forklift 4100 and 4200 Stand-Up Counterbalanced Lift Truck With The ACR System ™Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 4100 and 4200 Stand-Up Counterbalanced Lift Truck With The ACR System ™Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :375
Downloadable : Yes
File Type : PDF
Size:8.02 MB

DESCRIPTION:

Raymond Forklift 4100 and 4200 Stand-Up Counterbalanced Lift Truck With The ACR System ™Maintenance Manual – PDF DOWNLOAD

Manual Design

This manual is designed with the following objectives in mind:

The two-line running page header at the top of each page tells you:

This manual consists of the following sections:

• How to Use This Manual: Explains the manual format and design as well as abbreviations and symbols used.
• Safety: Explains warning and caution notes and general safety rules, as well as safety rules for batteries, static, jacking, towing, and welding.
• Systems Overview: Includes lift truck specification plate, programming instructions, and configuration menu.
• Scheduled Maintenance: Outlines the recommended schedule of preventive services to keep the lift truck working most efficiently.
• Troubleshooting: Guides the user from fault symptoms to a specific sequence of tests in order to isolate a failing component.
• Messages and Codes: Lists the electrical fault codes and procedures for running firmware-based electrical tests.
• Component Procedures: Gives step-by-step procedures for testing, removing, replacing, and servicing individual lift truck components. Components are grouped by lift truck system. To find a component procedure, you may use one of three methods:
• • Look up the component name in the List of .
• • Look up the component name in the maintenance manual .
• • Use the table of contents to find the appropriate section.
• Theory of Operation: Explains signal flow within the electrical and hydraulic systems for various conditions of lift truck operation. This section also contains a detailed connection point table ( ) designed to assist in testing and troubleshooting the truck.
• Appendix: Contains reference information such as torque values, lubricants, and standard/metric conversions
• Index: Lists subjects alphabetically for quick reference.

TABLE OF CONTENTS:

Raymond Forklift 4100 and 4200 Stand-Up Counterbalanced Lift Truck With The ACR System ™Maintenance Manual – PDF DOWNLOAD

Page Revision Record iii
Service Bulletin List iv
Product Improvement Notice List v
How to Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Safety Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-7
Jacking Safety 2-8
Towing Safety 2-9
Welding Safety 2-10
Systems Overview 3-1
Introduction 3-2
Lift Truck Specifications 3-3
FlashWare 3-4
Operator Display 3-11
Modes of Operation 3-12
Cold Storage 3-23
Storage 3-24
Scheduled Maintenance 4-1
Scheduled Maintenance Guidelines 4-2
Maintenance Minder™ Tool 4-3
Initial 90 Day/250 HD Maintenance 4-5
Every 180 Days or 500 Deadman Hours (HD) 4-6
Every 360 Days or 2000 Deadman Hours (HD) 4-9
Contactor Tip Inspection 4-10
Lift Chains 4-11
Fork Inspection 4-12
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Hydraulic Troubleshooting 5-15
Symptom Tables: Hydraulic Functions 5-16
Symptom Tables: Drive Units 5-19
Symptom Tables: Travel Functions 5-20
Symptom Tables: Electrical Symptoms 5-22
Messages, Codes, and Tests 6-1
Summary List 6-2
Messages and Codes 6-7
Digital Input Tests 6-29
Analog Tests 6-47
Output Tests 6-81
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Steering and Controls 7-9
Table of Contents Models 4100/4200 Maintenance Manual
ii Publication: 1060345, Re-issued: 01 Jul 2010
Drive and Brake 7-23
Electrical Components 7-41
Hydraulic Components 7-63
Mast 7-73
Theory of Operation 8-1
System Architecture 8-2
Systems Overview 8-3
Traction System Theory 8-6
Steering System Theory 8-8
Lift/Lower System Theory 8-9
Pinout Matrix 8-13
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Torque Chart A-4
Torque Chart – Standard (Ferrous) A-5
Torque Chart – Metric A-6
Torque Chart – Standard (Brass) A-7
Decimal Equivalent Chart A-8
Standard/Metric Conversions A-10
Index I-1

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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