Raymond Forklift 446 3-Wheel Sit-Down Counterbalanced Lift Truck Maintenance Manual 1237640A – PDF DOWNLOAD

Description

Raymond Forklift 446 3-Wheel Sit-Down Counterbalanced Lift Truck Maintenance Manual 1237640A – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 446 3-Wheel Sit-Down Counterbalanced Lift Truck Maintenance Manual 1237640A – PDF DOWNLOAD

Language : English
Pages :988
Downloadable : Yes
File Type : PDF
Size:38.7 MB

DESCRIPTION:

Raymond Forklift 446 3-Wheel Sit-Down Counterbalanced Lift Truck Maintenance Manual 1237640A – PDF DOWNLOAD

OPERATING?TIPS

Safe Operation:

• After jacking up, always support with wooden blocks or rigid stands. • When hoisting the lift truck or its heavy component, use wire rope(s) with a sufficient reserve in load capacity. • Always disconnect the battery plug before the inspection or servicing of electrical parts.

Careful Operation:

• • Prepare the mechanic tools, necessary measuring instruments (circuit tester, megger, oil pressure gauge, etc.), and SSTs before starting operation.
• • Before disconnecting wiring, always check the cable color and wiring state.
• • When overhauling functional parts, complicated portions, or related mechanisms, arrange the parts neatly to prevent confusion.
• • When disassembling and inspecting such a precision part as the control valve, use clean tools and operate in a clean location. • Follow the described procedures for disassembly, inspection, and reassembly.
• • Replace gaskets, packing, and O-rings with new ones each time they are disassembled.
• • Use genuine Raymond parts for replacement.
• • Use specified bolts and nuts. Observe the specified tightening torque at the time of reassembly. (Tighten to the center of the specified tightening torque range.) If no tightening torque is specified, tighten the bolt or nut according to the standard tightening torque table.

Protection of Functional Parts:

• Thoroughly check each connector for any failure in or imperfect connection before reconnecting the battery plug after the end of lift truck inspection or maintenance. Failure in or imperfect connection of connectors related to controllers, especially, may damage elements inside the controllers.

Confirming Defect Status:

• Do not start immediate disassembly or replacement, but first confirm if such disassembly or replacement is actually needed.

Handling of Waste Fluid, etc.:

• When draining waste fluid from the lift truck, always receive it with an appropriate container. Since careless or arbitrary discharge or disposal of oil, fuel, coolant, oil filter, battery, or any other harmful substance may cause adverse effects to people or environmental destruction, sort each waste and always ask an authorized contractor for appropriate disposal.

Handling of Electronic Parts:

• Never apply impacts to electronic parts such as a microcomputer or relay. • Never let electronic parts be exposed to a high temperature or humidity. • Do not touch connector pins since they may be deformed or be damaged due to static electricity.

Disconnect the Battery Plug:

When unplugging the battery plug, use the grip. Do not pull up on the cable.

TABLE OF CONTENTS:

Raymond Forklift 446 3-Wheel Sit-Down Counterbalanced Lift Truck Maintenance Manual 1237640A – PDF DOWNLOAD

1 GENERAL ?2
2 BATTERY ?22
3 CONTROLLER ?32
4 DISPLAY ?79
5 TROUBLESHOOTING ?171
6 MOTOR ?707
7 DRIVE?UNIT?AND?FRONT?AXLE ?721
8 REAR?AXLE ?732
9 STEERING ?751
10 BRAKE ?766
11 BODY?&?FRAME ?783
12 MATERIAL?HANDLING?SYSTEM ?791
13 MAST ?797
14 CYLINDER ?825
15 OIL?PUMP ?846
16 OIL?CONTROL?VALVE ?853
17 PSS?FUNCTIONS ?903
18 APPENDIX ?921
1-2 1?GENERAL
1 GENERAL
1 1 LIFT?TRUCK?EXTERIOR?VIEW ?3
1 2 LIFT?TRUCK?MODELS ?4
1 3 FRAME?NUMBER ?4
1 4 HOW?TO?USE?THIS?MANUAL ?5
1 5 OPERATING?TIPS ?7
1 6 STANDARD?BOLT?&?NUT?TIGHTENING?TORQUE ?10
1 7 PRECOAT?BOLTS ?13
1 8 HIGH?PRESSURE?HOSE?FITTING?TIGHTENING?TORQUE ?13
1 9 RECOMMENDED?LUBRICANT?QUANTITY?AND?TYPES ?14
1 10 LUBRICATION?CHART ?15
1 11 PERIODIC?MAINTENANCE?TABLE ?16
1 12 PERIODIC?REPLACEMENT?TABLE ?21

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M