Raymond Forklift EASi Pacer™ Lift Truck R30 35 40 50 Parts Catalog Manual SN 00001 & UP – PDF DOWNLOAD

Description

Raymond Forklift EASi Pacer™ Lift Truck R30 35 40 50 Parts Catalog Manual SN 00001 & UP – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift EASi Pacer™ Lift Truck R30 35 40 50 Parts Catalog Manual SN 00001 & UP – PDF DOWNLOAD

Language : English
Pages :378
Downloadable : Yes
File Type : PDF
Size:40.7 MB

DESCRIPTION:

Raymond Forklift EASi Pacer™ Lift Truck R30 35 40 50 Parts Catalog Manual SN 00001 & UP – PDF DOWNLOAD

To Our Customer 1
The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our
policy to constantly improve our products, therefore, part numbers may continue to change. When
ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note
that Illustrations of assemblies and components may not necessarily conform to the exact installation as they
appear on your truck.
Tips for Ordering Parts
In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog
This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall
locator views define the technical configuration of the Catalog and tie the figures in
the Catalog to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part
Number) to locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the
Parts List. The “Used On” code attaches a part number to a wide range of design
variables such as operating voltage, battery size, steering type, mast height and
extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

TABLE OF CONTENTS:

Raymond Forklift EASi Pacer™ Lift Truck R30 35 40 50 Parts Catalog Manual SN 00001 & UP – PDF DOWNLOAD

SECTION 1 General Information
To Our Customer 1-2
How to Use Catalog If Part Number Is Not Known 1-3
How To Use Catalog If Part Number Is Known 1-4
Major Assemblies 1-5
Recommended Spare Parts List 1-6
Hardware Parts List 1-7
SECTION 2 Finish and Accessories
Major Assemblies 2-3
Power Section Mechanical Parts 2-6
Overhead Guard Installation 2-9
Finish Instructions 2-10
Decal, Control Handle 2-26
Battery Gates and Rollers (Standard) 2-28
Weighted Battery Spacer and Roller Assembly 2-30
Battery Spacer Installation (Battery Length 36 51 in to 39 32 in ) 2-32
Roller Assembly 2-34
Battery Cover Installation (EE) 2-36
Rear Guard Installation, Right-Hand 2-38
SECTION 3 Steering and Controls
Steering and Controls 3-3
Steerable Wheel Assembly 3-10
Wheel and Hub Assembly 3-12
SECTION 4 Drive and Brake
Drive and Brake Installation 4-3
Drive Unit Gear Reducer 4-6
Wheel and Hub Assembly, 4000/5000 lb (7 in Wide) 4-8
Wheel and Hub Assembly, 3000/3500/4000 lb (6 in Wide) 4-9
Electric Brake 4-10
Deadman Pedal Assembly 4-11
SECTION 5 Electrical Components and Systems
Electrical System 5-3
ODI Assembly 5-16
Control Handle Installation 5-18
Control Handle Assembly (Solid State) 5-21
Horn Installation 5-24
Contactor Panel (Standard) 5-26
Contactor Panel (EE) 5-29
Contactor Assembly 5-32
Battery Connector 5-34
Lift-Limit Switch Installation 5-36
Tilt/Lift-Limit Switch Installation 5-38
Lift-Limit With Bypass Installation 5-40
Traction Motor, 4000 lb (Standard) 5-42
EASi Pacer™ Lift Truck – Models R30, R35, R40, R50 – Table of Contents
ii 1071518A, Issued 4/1/08
Traction Motor, 5000 lb (Standard) 5-44
Traction Motor, 4000/5000 lb (EE) 5-46
Lift Motor, 3000/4000 lb (Standard) 5-48
Lift Motor, 5000 lb (Standard) 5-50
Lift Motor (EE) 5-52
Steer Motor 5-54
SECTION 6 Hydraulic Components
Hydraulic System 6-2
Manifold Assembly 6-16
Manifold Assembly 6-19
Manifold Assembly, Sideshift and HSA1 6-22
Sideshift and Auxiliary Manifolds 6-24
Lift Pump and Motor Installation 6-26
Lift Motor Assembly 6-28
Steer Motor Assembly 6-30
Hydraulic Motor 6-32
Orbitrol Valve 6-34
Lift Pump 6-36
Auxiliary Pump 6-37
Free Lift Cylinder, Two Stage, 3000/3500 lb 6-38
Main Lift Cylinder, Two Stage, 3000/3500 lb 6-40
Free Lift Cylinder, Two Stage, 4000 lb Only 6-42
Main Lift Cylinder, Right-Hand, Two Stage, 4000 lb Only 6-44
Main Lift Cylinder, Left-Hand, Two Stage, 4000 lb Only 6-46
Free Lift Cylinder (2600 PSI), Two Stage, 5000 lb Only 6-48
Main Lift Cylinder, Right-Hand, Two Stage, 5000 lb Only 6-50
Main Lift Cylinder, Left-Hand, Two Stage, 5000 lb Only 6-52
Free Lift Cylinder, Three Stage 6-54
Main Lift Cylinder, Right-Hand, Three Stage 6-56
Main Lift Cylinder, Left-Hand, Three Stage 6-58
Free Lift Cylinder, Quad Mast 6-60
Cylinder Assembly, Right-Hand, Quad Mast 6-62
Cylinder Assembly, Left-Hand, Quad Mast 6-64
Tilt Ram Assembly (/400) 6-67
Tilt Ram Assembly (/200) 6-71
SECTION 7 Mast
Elevating Section, Two Stage, 3000/3500 lb 7-3
Mast Finish Instructions, Two Stage, 4000 lb Only 7-7
Mast Assembly, Two Stage, 4000 lb Only 7-10
Carriage (4 Rollers), One Auxiliary Function, Two Stage, 4000 lb Only 7-14
Carriage, Class II (6 Rollers), Two Stage, 4000 lb Only 7-16
Lowering Control Valve, Two Stage, 4000 lb Only 7-18
Mast Installation 7-20
Mast Finish Instructions, Two Stage, 5000 lb Only 7-22
Mast Assembly, Two Stage, 5000 lb Only 7-24
Lowering Control Valve, Two Stage, 5000 lb Only 7-28
Carriage, Class II (6 Rollers), Two Stage, 5000 lb Only 7-30
Elevating Section, Three Stage 7-33
Quad Mast Finish Instructions 7-40
Quad Mast Hoist Chains and Free Lift Cylinder Piping 7-42
EASi Pacer™ Lift Truck – Models R30, R35, R40, R50 – Table of Contents
1071518A, Issued 4/1/08 iii
Quad Mast Assembly 7-44
Lowering Control Valve, Quad Mast 7-47
Quad Mast Carriage, Class II 7-48
Mast Tilt Assembly 7-50
Sideshift Carriage Installation, Two Stage 7-52
Internal Hose Reeving, Two Stage, 4000 lb Only 7-58
Internal Hose Reeving, Two Stage, 5000 lb Only 7-60
Internal Hose Reeving, Three Stage 7-63
Internal Hose Reeving Group, Single, Quad Mast 7-73
Internal Hose Reeving Group, Double, Quad Mast 7-77
Sideshift Carriage Assembly, Cascade 7-82
Sideshift Carriage Assembly, 32 in and 37 in 7-84
Standoff Assembly 7-86
Break Away Quick Disconnect Kit 7-90
Bracket Assembly 7-92
Fork Assembly 7-96
SECTION 8 Options/Kits
Electric Light Installation 8-3
Electric Travel Light Assembly 8-6
Warning Light Installation 8-8
Warning Light Assembly 8-10
Travel Alarm Installation 8-12
Fire Extinguisher Installation 8-14
Operator Fan Installation 8-16
Weight Sensor Installation 8-18
Battery Gate Sensor Assembly 8-19
Rapid Charge Housing Installation 8-22
Rear Door 8-24
Load Backrest Installation (R30, Two Stage and All Three Stage Masts) 8-26
Load Backrest Installation (R40 and R50, Two Stage and All Quad Masts) 8-28
Operator Compartment Sensor System 8-31
Appendix A Alphabetical Parts Index
Appendix B Numerical Parts Index

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• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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