Raymond Forklift Walkie 111TM-F60L 112TM-FRE60L 112TM-FREB0L 113TM-FRC60L 113TM-FRCS0L 114TM TOW Maintenance Manual

Description

Raymond Forklift Walkie 111TM-F60L 112TM-FRE60L 112TM-FREB0L 113TM-FRC60L 113TM-FRCS0L 114TM TOW Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift Walkie 111TM-F60L 112TM-FRE60L 112TM-FREB0L 113TM-FRC60L 113TM-FRCS0L 114TM TOW Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 179
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond Forklift Walkie 111TM-F60L 112TM-FRE60L 112TM-FREB0L 113TM-FRC60L 113TM-FRCS0L 114TM TOW Maintenance Manual – PDF DOWNLOAD

Model                            Serial No.
111TM-F60L                12562 thru 12565
112TM-FRE60L          12569 thru 12572
112TM-FREB0L          12574
113TM-FRC60L          1257 6 thru 12582
113TM-FRCS0L          12585 thru 12588
114TM-TOW              12590 and up

PREFACE:
This manual presents factual material on the Raymond Corporation equipment you have purchased. The
object is to insure safe operation end/or maintenance practices end procedures for this Raymond product.
MANUAL OVERVIEW:
This manual consists of both the Operating and Maintenance (O&M) section end the Parts Catalog (P/C)
section for the specific equipment listed on the cover.
• The Table of Contents provides easy location of all subject matter within the manual.
• Individual chapter indexes ere located at the beginning of each chapter, following the reference tabs.
• Any chapter not applicable to the particular piece of equipment covered in this
manual will state “Not Applicable” after the chapter title on the Table of Contents.
• The large section tabs allow a quick location indentificction of the O&M section or the P /C section.
The following symbols are used throughout this manual to represent a condition or hazard of which the operator should be aware.

Introduction:

The Raymond Corporation manufactures a variety of material handling equipment in both standard and customized configurations. This Operation and Maintenance Instruction manual is organized into major divisions which cover all areas of the equipment.

These include the following:
• Safety • Theory of Operation
• Description • Maintenance
• Operating Instructions • Troubleshooting
• Installation • Appendix

Using the Manual:

This manual contains several elements necessary for effective use, which are:
1. Table of Contents: Indicates what each chapter is about and what page it begins on.
2. General Index: Outlines the topics found throughout the entire manual by page number.
3. Individual Chapter Index: Located at the beginning of each chapter, this index outlines the topics found in that chapter by page number.
4. List of Illustrations: Outlines all illustrations found in the manual by figure number and page number.
5. Glossary: A complete list of identifications for technical terms and abbreviations used throughout the manual and the material handling industry.
6. Safety First and Last: Gives specific safety guidelines for truck operators, owners and maintenance personnel. This information is given at the beginning of the manual and at various areas throughout the manual.
7. Troubleshooting Charts: For quick logical tracking of troubles and suggested remedies.
8. Schematics: To aid in troubleshooting any part of equipment electrical and/or hydraulic systems.
9. Alphabetical Index: Found at the end of the appendix chapter, it can be used as a quick reference guide to find where in the manual a particular subject can be found.

TABLE OF CONTENTS:

Raymond Forklift Walkie 111TM-F60L 112TM-FRE60L 112TM-FREB0L 113TM-FRC60L 113TM-FRCS0L 114TM TOW Maintenance Manual – PDF DOWNLOAD

SECTION I: Maintenance Instructions
Introduction
Safety
Chapter l : Description 1 0
Chapter 3: Installation 3 0
Chapter 4: Theory of Operation 4 0
Chapter 5: Maintenance 5 0
Chapter 6: Troubleshooting 6 0
Chapter 7: Appendix 7 0

Overview
Model Identification
Vehicle Specifications
Description
Mechanical
Drive Unit
Handle Assembly
Coast Control
Jogging
Drum Brake
Hydraulic
General
Pressure Relief Valve
Flow Control Valve
Lowering Solenoid
Lift Cylinders
Hydraulic Reservoir
Breather Cap
Hydraulic Pump Motor
Hydraulic Pump
Check Valve
Hydraulic Components
Electrical System
Battery
Drive Motor
Contadors
Lift Limit Switch
Motor Controller
Model 111
Model 112
Model 113
Model 114
Visual Inspection
Checking the Battery
Hydrometer Use
Adding Water To Battery
Voltage Check
Conneding the Battery
Lubrication
Checking the Hydraulic System
Cold Storage Conditioning
Oasses Of Cold Storage
Operational Checks
Brake
Fork/Lift Linkage
Emergency Reverse Switch
Coast Control
Jogging
Receiving lnspedion Guide
Break-In Period
lntrodudion
Motors
Pump
Battery
Decal Placement
Transistor Control
Overview
Presentation
Outline
System Overview
Transistor Control
Current Limiting
Low Voltage Cutback
Thermal Protedion
Runaway Protedion
Static Return to Neutral Protedion
Plugging
Controller Keyswitch Input
Controller Thumbwheel Throttle Inputs
“Emergency Reverse” Plug Breaking Inhibit
Control Module
Tradion System
Battery Plugged IN
Battery Plugged IN/Keyswitch Turned To ON
Battery Plugged IN/Keyswitch Turned ON/Deadman Swich Closed
Diredional/Speed Control Forward
Diredional/Speed Control-High Speed (FORWARD ONLY)
Emergency Reverse
Plugging
Jog Forward (Jog Relay or Jumper Board)
Lift/Lower System
Lift
Lower
Scheduled Maintenance
Lubrication and Maintenance Guide
Daily or Every 8 Operating Hours, Whichever Occurs First
Weekly or Every 50 Operating Hours, Whichever Occurs First
Monthly or Every 200 Operating Hours, Whichever Occurs First
Every 500 Hours
Semiannually or Every 1,000 Hours, Whichever Occurs First
Welding Precautions
Lubrication and Maintenance Guide
Lubrication
Hydraulic System Oil
Power Section
Drive Unit
Drive Unit Service
Drive Housing Lubrication
Drive Housing Vent Plug
Drive Housing Steering Bearing
Mechanical
Drive Unit Assembly
Drive Unit Tooth Pattern
Drive Gear Case Data
Gear Checking Procedure
Drive Unit Installation
Brake
Daily Inspection
After Every 500 Hours of Operation
Daily Inspection 111 /112
After Every 500 Hours of Operation 113/114
Brake Adjustment 111 /112
Brake Adjustment 113/114
Deadman Switch Adjustment
Handle Return Spring Adjustment
Coast Control Adjustment
Drive Wheel
Daily Inspection
After Every 50 Hours of Operation
After Every 200 Hours of Operation
Cushion Drive Tire Replacement
Load Wheels
Daily Inspection
After Every 50 Hours of Operation
After Every 500 Hours of Operation
Wheel Replacement
Pallet Entry Wheels (8000# Models Only) Daily Inspection
After Every 50 Hours of Operation
After Every 500 Hours of Operation
Wheel Replacement
Fork Height Adjustment (6000# Model)
Lowered Fork Height
Fork Height Adjustment (8000# Model)
Daily lnspedion
Fork And Linkage
After Every 50 Hours of Operation
lift limit Switch Adjustment
Hydraulic
Hydraulic System
lnspedion
500 Hours
Hydraulic Reservoir
WALKIE TM
TABLE OF CONTENTS
Checking and Adjusting Hydraulic Pump Relief Valve Pressure
Relief Valve Setting
Hydraulic Reservoir
Inspection Every 8 Hours
Lift Cylinders Service
Oil leakage Wiper Seal
Inspection Every 200 Hours
Cleaning Breather Cap
Inspection Every 1,000 Hours
Electrical
Battery
Electrolyte level
Specific Gravity
Battery Exterior
Battery Charging
Battery Storage
Motors
lnspedion
Brushes
Commutator
Inspection
Servicing
High Mica
Motor Stud Terminals
Drive Motor General Data
Drive Motor Inspection
Drive Motor Removal
Drive Motor Replacement
lift Motor General Data
Inspection
Removal
Traction System Adjustments
Potentiometer Adjustments
Current limit Setting
Plug Current Adjustment
Acceleration Adjustment
Potentiometer
Deadman Switch Adjustment
Contadors
Cleaning
lnspedion
Tip lnspedion
Contador Table
Contador Coil Replacement
WALKIE TM
TABLE OF CONTENTS
Replacement Of Contador Tips, Insulation And/or Core And Rod Assembly
Contador Disassembly /Reassembly
Checking Components
Diodes
Plug Diode Test
Throttle Potentiometer Setting
Example
Turtle Speed Module (DA2)
Test/Adjustment
Replacement
Emergency Reverse Module (DA 1)
Test Procedure
Jog Relay or Jumper Board
Testing Other Eledrical Components
Overview
Field Replacement Units (FRU)
Wiring lnspedion Procedure
Tradion System Problems 6 4
Truck Does Not Run – Diredional Contadors Do Not Close 6 4
Truck Does Not Run – Diredional Contadors Energize 6 6
Truck Runs In One Diredion Only – Opposite Diredion Contador Does Not Energize 6 7
Truck Runs In One Diredion Only – Diredional Contadors Work Normally 6 8
Truck Does Not Run In High Speed (Forward only) 6 9
Plugging Does Not Operate Properly 6 10
Truck Does Not Accelerate Properly 6 10
Emergency Reverse Module Checks OK No Reverse Travel With S25 Depressed 6 12
Lift/Lower Problems
Forks Do Not Lift When Lift Button Is Pushed
Forks Do Not Lower When Lower Button Is Pushed
Lubrication Chart
Standard Torque Data for Bolts
Conversion Table
Decimal Equivalent Chart
Schematic Legend
Electrical Schematic
Model 111
Model 112
Model 113
Model 114
Hydraulic Schematic
Harness/Hour/Battery Meter
Appendix A – Alphabetical Index

IMAGES PREVIEW OF THE MANUAL:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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