Raymond Gofer 212 218 233 Orderpicker Maintenance Manual PDMM-0049D

Description

Raymond Gofer 212, 218, and 233 Orderpicker Maintenance Manual

The Raymond Gofer 212 218 233 Orderpicker Maintenance Manual PDMM-0049D is the complete service and maintenance documentation set for these three Raymond Gofer orderpicker models. Published as document PDMM-0049D (Second Edition, updated August 15, 2004), this manual delivers the factory maintenance procedures, system theory, diagnostic fault codes, and component-level repair instructions needed by technicians, fleet maintenance departments, and equipment owners who service these machines.

This is not a generic material handling guide. Every procedure, specification, and troubleshooting chart inside is written specifically for the Raymond Gofer 212, Gofer 218, and Gofer 233 orderpickers. The manual walks through scheduled maintenance intervals, hydraulic and electrical diagnostics, fault code interpretation, component removal and installation, option kit installation, and the operational theory behind each truck system.

File Details

• Manual Type: Maintenance Manual
• Brand: Raymond
• Models Covered: Gofer Orderpicker 212, 218, 233
• Document Number: PDMM-0049D
• Edition: Second Edition
• Revision Date: August 15, 2004 (original issue February 24, 1999)
• Language: English
• File Format: PDF
• Page Count: 440 pages

Chapters Covered

• How To Use This Manual — Manual Design, Map of the Manual, Page Revision Record, Service Bulletins Included, Product Improvement Notices Included
• Safety — Definitions (Warning and Caution), General Safety, Battery Safety, Static Safety, Jacking Safety, Tie-Down for Transport, Towing a Disabled Unit, Welding Safety
• Systems Overview — Vehicle Specifications for Models 212, 218, and 233, Special Tools (Programmable Maintenance Tool, Pin Extractor, PC Loader, Seal Installation Tool, Piston Cap Tool), Cold Storage
• Scheduled Maintenance — Maintenance Guidelines, Operator’s Daily Checklist, Moderate and Severe Usage Intervals (Every 6 Months/500 Hours, Every 3 Months/250 Hours, Every Year/1500 Hours), Lubrication Points
• Troubleshooting — How to Use This Chapter, Electrical Troubleshooting Guidelines, Shorts to Frame Test, Hydraulic Troubleshooting Guidelines, Electrical Connector Locator Chart, Drive Unit Troubleshooting Guide, List of Troubleshooting Charts, Troubleshooting Flowcharts (Hydraulic Charts H-1 through H-5, Travel Charts T-1 through T-11, General Troubleshooting, End of Troubleshooting Procedure)
• Codes and Tests — Operator Display Messages (Steering Indicator, Battery Indicator, Fault Code, Info Display, Battery State of Charge), Maintenance Mode, Traction Power Amplifier Fault Codes, Operator Display Fault Codes (Codes 1,1 through 7,7)
• Component Procedures — Tractor Cover, Finger Guard, Operator Console, Operator Display, Steering Wheel, Steer Encoder, Control Handle, Throttle Potentiometer, Drive Unit, Drive Wheel, Drive Tire, Brake, Brake Air Gap Adjustment, Brake Friction Plate, Battery (without rollers, with rollers, exterior cleaning, charging, adding water, specific gravity, voltage check, maintenance-free, storage), Traction Power Amplifier (cleaning, removal, installation, cloning, programming), Contactors, Contactor Tip Replacement, Fuses, Circuit Cards, Horn, Power Cables, Wiring Harness, Switches (General, Hall Effect, Control Handle, Deadman, Emergency Power Off, Key, Mast, Steer), Motors (General, Brushes, Brush Spring Tension, Commutator, Terminal Nuts, Electric Motor Tests, Grounded Motor Test, Short-Circuited Armature, Drive Motor, Steer Motor, Lift Motor), Hydraulic Components (Hydraulic Fluid, Hydraulic Filter, Hydraulic Assembly, Hydraulic Manifold, Solenoid Valves, Lift Pump, Lift Pressure Adjustment, Bleeding the Hydraulic System), Lift Ram (Models 212/218, Model 233), Flow Control Valve, Lift Ram Seals, Auxiliary Lift, Operator Platform (Models 212/218, Model 233), Mast Cable (Models 212/218, Model 233), Lift Chains, Forks (without mini mast, with mini mast), Load Wheels
• Option Kits — Auxiliary Power Hook-Up, Bin Lights (Models 212, 218, 233 with and without overhead guards), Clipboard, Fan Assembly, Fire Extinguisher, Hour Meter, Lift Limit, Lift Limit With Bypass, Mast Guard, Mini-Lift, Operator Console Mounting, Installing Forks, Adjusting Lift Chains, Adjust Pressure Relief, Overhead Guard-212, Pallet Clamp, Platform Extensions (without mini mast, with mini mast), Rail Guidance — Installing Guide Rollers, Sidegates Without Interlock, Sidegates With Interlock, Sidegate Power Interlock Kit, Storage Caddie, Warning Light
• Theory of Operation — Battery Plugged In, Key Switch On, Closing Deadman Switches, Travel (Moving Directional/Speed Control), Traction Power Amplifier Interface, Steering, Lift/Lower, Auxiliary Lift, Auxiliary Lower, Lower Decel Switch, Decel Top Switch, Lift Limit Switch, Lift Limit Bypass Switch, Pump Contactor Coil Driver, Load Holding Solenoid, Pump Sense
• Software Configuration — PC Loader Program (Overview, Requirements, Installation, Connecting PC to Truck, Starting PC Loader), Troubleshooting, Flash Memory Program, Clear Primary Memory, BSOC Cutout Threshold, Options and Serial Number, Learn Throttle, Diagnostics (Events and Codes, Safety Controls and Gates, Lift, Steering, Travel)
• Appendix — Lubrication Equivalency Chart, Torque Chart – Standard (Ferrous), Torque Chart – Metric, Torque Chart – Standard (Brass), Decimal Equivalent Chart, Standard/Metric Conversions, Electrical Schematic, Hydraulic Schematic
• Index — Alphabetical subject index

What This Manual Gives You

The Raymond Gofer 212 218 233 Orderpicker Maintenance Manual is structured as a complete maintenance and repair resource. It opens with safety information and system specifications, moves through scheduled maintenance and troubleshooting, then provides detailed component-level procedures with step-by-step instructions, torque values, and illustrations. The troubleshooting chapter uses decision-tree flowcharts that guide you from a symptom to a specific test sequence, and the codes chapter explains every operator display fault code with corrective actions. The theory of operation chapter traces electrical and hydraulic circuits step-by-step so you understand not just what to do, but why.

With 440 pages and coverage of every major system — traction, steering, lift, hydraulic, electrical, and optional equipment — this manual supports the full range of maintenance tasks, from daily inspections and lubrication to drive unit removal and brake disassembly.

Why It Matters

Raymond Gofer orderpickers are precision material handling machines. Using correct procedures and factory specifications is critical for safety, equipment longevity, and avoiding costly downtime. This manual gives you the exact maintenance intervals, torque values, fault code diagnostics, and component specifications that these trucks require. Whether you are performing scheduled maintenance, diagnosing an electrical fault, rebuilding a drive unit, or installing an option kit, the answers are here.

Delivery

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This Raymond Gofer Orderpicker maintenance manual is delivered as an instant PDF download. No shipping, no waiting. The file works on any device — laptop, tablet, or smartphone — and every page is printable for use in the shop or service truck.