Raymond ® RTW 3-Wheel, Sit-Down Counterbalanced Lift Truck RTW30 RTW35 RTW40 Maintenance Manual – PDF DOWNLOAD

Description

Raymond ® RTW 3-Wheel, Sit-Down Counterbalanced Lift Truck RTW30 RTW35 RTW40 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Raymond ® RTW 3-Wheel Sit-Down Counterbalanced Lift Truck RTW30 RTW35 RTW40 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :433
Downloadable : Yes
File Type : PDF
Size:17.0 MB

DESCRIPTION:

Raymond ® RTW 3-Wheel Sit-Down Counterbalanced Lift Truck RTW30 RTW35 RTW40 Maintenance Manual – PDF DOWNLOAD

Serial Number
RTW30-01-01001 and Up
RTW35-01-01001 and Up
RTW40-01-01001 and Up

Design of the Manual

The Raymond® RTW Lift Truck Maintenance Manual is designed with the following objectives in mind:

The two-line running page header at the top of each page tells you:

We suggest you get in the habit of turning to the START page first when you use this manual. The START page asks a few simple questions to guide you to the proper chapter.

TABLE OF CONTENTS:

Raymond ® RTW 3-Wheel Sit-Down Counterbalanced Lift Truck RTW30 RTW35 RTW40 Maintenance Manual – PDF DOWNLOAD

How to Use This Manual 1-1
Map of the Manual 1-2
Design of the Manual 1-3
Page Revision Record 1-5
START Page 1-9
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-7
Static Precautions 2-11
Jacking Safety 2-13
Tie-down for Transport 2-15
Welding Safety 2-16
Systems Overview 3-1
Introduction 3-2
System Overview 3-3
Traction Power Amplifier (PAT) 3-3
Pump Power Amplifier (PAI) 3-3
DC/DC Converter 3-4
Auxiliary Card (SCH) 3-4
Dashboard Assembly (Operator Display) 3-4
Steer System 3-5
Hour Meters 3-5
Lift Truck Specifications 3-6
Vehicle Specifications 3-7
Battery Specifications 3-9
Traction and Pump Power Amplifier Specifications 3-10
Features 3-11
Truck Protections 3-11
General Precautions 3-12
Dashboard (Operator Display) 3-13
General Control Layout 3-15
Raymond® RTW Lift Truck Maintenance Manual
Table of Contents
ii Page Revised 5/15/03 PDMM-0095 Issued: 08/15/01
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Operator’s Daily Checklist 4-4
Every 30 Days or 250 Deadman Hours (HD) 4-6
Every 180 Days or 1500 Deadman Hours (HD) 4-12
Special Tools 4-12
Scheduled Maintenance Points 4-13
Motor Maintenance 4-28
Motor Cleaning 4-28
Lubrication Points 4-29
Fluids 4-29
Lubrication Point Locator Photos 4-30
Circuit Checks 4-32
Key Switch Circuit 4-32
Accelerator Pedal/Pot Return Spring Circuit 4-33
“Deadman” Device Warning LED Control 4-34
Troubleshooting 5-1
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-3
Shorts to Frame Test 5-5
Hydraulic Troubleshooting Guidelines 5-11
Symptom Tables: Hydraulic Functions 5-12
Travel OK, No Hydraulic Functions 5-12
Travel OK, Steering OK, No Other Hydraulic Functions 5-13
Travel OK, No Steering, All Other Hydraulic Functions OK 5-13
Travel OK, Steering OK, Individual Hydraulic Function Not Working 5-14
Normal Lift, Normal Tilt When Tilt Only Requested, No Tilt When Lift and Tilt
Requested Simultaneously 5-14
Slow Lift, Normal Lower, All Other Hydraulic Functions OK 5-14
Slow Lower 5-14
Symptom Tables: Travel Functions 5-15
Slow or Sluggish Acceleration, Attains Normal Travel Speed, Normal Lift 5-15
Slow Travel, Acceleration Normal, Lift Normal 5-15
Drive Motor Overheating 5-16
Dead Truck, No Display 5-16
Dead Truck, Display Working 5-16
Codes 6-1
Drive and Lifting Diagnostics 6-2
Raymond® RTW Lift Truck Maintenance Manual
Table of Contents
PDMM-0095 Issued: 08/15/01 Page Revised 5/15/03 iii
Traction Power Amplifier 6-4
Pump Power Amplifier 6-7
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Covers and Finish 7-13
Steering and Controls 7-21
Drive and Brake 7-33
Drive Unit Safety Guidelines 7-37
Electrical Components 7-53
Hydraulic Components 7-85
Mast, Chain, Hose and Cable 7-117
Options 7-141
Theory of Operation 8-1
Navigation Instructions for the Theory of Operation Matrix 8-2
Theory Matrix 8-3
Electrical and Hydraulic Distribution 8-33
System Architecture 8-34
Connecting the Battery 8-39
Turning the Key Switch ON 8-41
SelfTest 8-41
Travel: Standard Configuration (Directional Lever) 8-42
Travel: Optional Configuration (Directional Pedals) 8-45
Brake System 8-48
Service Brake 8-48
Parking Brake 8-49
Regenerative Braking 8-50
Plugging 8-51
Hydraulic Steering 8-52
Lift/Lower 8-54
Lift 8-54
Lower 8-54
Auxiliary Functions 8-55
Tilt 8-55
Sideshift 8-56
4th Auxiliary 8-57
5th Auxiliary 8-58
Optional Equipment 8-59
Handheld Console 9-1
General Description of Functions 9-2
Keyboard 9-4
Description of Key Functions 9-4
Connecting the Auxiliary Circuit (PAT) 9-5
Connecting the Power Circuit (PAT) 9-6
Auxiliary/Power Circuit Key 9-7
Programming the Traction Power Amplifier (PAT) 9-8
Adjustment Table – Traction Power Amplifier 9-11
Connection of Electric Circuit (PAI) 9-12
Programming the Pump Power Amplifier (PAI) 9-14
Adjustment Table – Pump Power Amplifier 9-17
Programming Parameters 9-19
Traction Power Amplifier 9-20
Pump Power Amplifier 9-28
Steering Potentiometer Data Acquisition 9-35
Secondary Settings 9-38
Traction Power Amplifier 9-38
Pump Power Amplifier 9-42
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
RTW Torque/Pressure Specifications A-4
Torque Chart – Standard (Ferrous) A-5
Torque Chart – Metric (Ferrous) A-6
Torque Chart – Standard (Brass) A-7
Decimal Equivalent Chart A-8
Standard/Metric Conversions A-10
Electrical Schematics A-13
Hydraulic Schematics A-27
Index I-1

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