Raymond SIDELOADER TRUCK 71B and 76 Maintenance Manual – PDF DOWNLOAD
$29.95
Raymond SIDELOADER TRUCK 71B and 76 Maintenance Manual – PDF DOWNLOAD
Description
Raymond SIDELOADER TRUCK 71B and 76 Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Raymond SIDELOADER TRUCK 71B and 76 Maintenance Manual – PDF DOWNLOAD
Language : English
Pages :332
Downloadable : Yes
File Type : PDF
Size:20.1 MB
DESCRIPTION:
Raymond SIDELOADER TRUCK 71B and 76 Maintenance Manual – PDF DOWNLOAD
Manual Design
This manual is designed with the following objectives in mind:
The two-line running page header at the top of each page tells you:
This manual consists of the following sections:
- Look up the component name in the List of Component Procedures.
- Look up the component name in the Maintenance Manual Index.
TABLE OF CONTENTS:
Raymond SIDELOADER TRUCK 71B and 76 Maintenance Manual – PDF DOWNLOAD
Page Revision Record v
Service Bulletin Index vii
Product Improvement Notice Index viii
How to Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-3
START Page 1-5
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-7
Jacking Safety 2-11
Welding Safety 2-12
Systems Overview 3-1
General System Data 3-2
Mechanical Systems 3-3
Hydraulics 3-7
Electrical 3-12
Options 3-17
Installation 4-1
General 4-2
Chassis Frame 4-2
Visual Inspection 4-3
Mast to Tractor Reassembly 4-4
Batteries and Chargers 4-7
Scheduled Maintenance 5-1
Maintenance Guidelines 5-2
Monthly Maintenance 5-3
Semi-Annual Maintenance 5-6
Annual Maintenance 5-7
Lubrication and Inspection Points 5-8
Troubleshooting 6-1
Overview 6-2
General Instructions 6-4
List of Troubleshooting Charts 6-11
Troubleshooting Procedure 6-13
Component Procedures 7-1
Component Locator Photos 7-3
General Procedures 7-11
Tire Replacement 7-12
Motors 7-14
Drive Axle Assembly 7-23
General 7-24
Drive Motor
Inspection and Cleaning 7-25
Drive Wheel Replacement 7-26
Crab Steer Alignment and Adjustment 7-28
Drive Axle Removal and Reassembly 7-30
Drive Motor Replacement 7-32
Drive Unit Repair and Replacement 7-34
Tie Rod Replacement 7-36
Crab Steer Cylinder Replacement 7-36
Steer Axle Assembly 7-37
General 7-38
Steerable Wheel Replacement 7-39
Steering Linkage Alignment and
Adjustment 7-40
Steer Axle Removal and Reassembly 7-41
Steer Linkage Replacement 7-43
Steer Cylinder Replacement 7-44
Steer Knuckle Replacement 7-45
Steering 7-47
Steering Chain Adjustment 7-48
Brakes 7-49
Service Brake Adjustment 7-50
Parking Brake Adjustment 7-51
How to Use This Manual Raymond® Sideloader Maintenance Manual
Table of Contents
iv PDMM-0102 Issued: 9/30/02
Brake Shoe Replacement 7-52
Wheel Cylinder Repair or Replacement 7-54
Attachment and Load Handler 7-55
General 7-56
Mast Tilt Cylinder
Repair and Replacement 7-57
Fork Tilt Cylinder
Repair and Replacement 7-59
Carriage Reach Cylinder Repair and Replacement
(SLR20TT) 7-60
Mast Traverse Motor
Repair and Replacement 7-61
Lift Chain
Repair and Replacement 7-62
Carriage Roller Bearing Replacement 7-63
Side Cylinder Repacking (TFL and TT) 7-65
Lift Cylinder
Repair and Replacement 7-66
Lift Cylinder Bleeding 7-68
Mast Assembly Removal 7-69
Mast Drive
Repair and Replacement 7-70
Mast and Telescopic
Roller Bearing Replacement 7-72
Hydraulics 7-73
General 7-74
Lift Control and Linkage 7-75
Hydraulic Manifolds 7-78
Electrical 7-81
General 7-82
Batteries 7-83
Component Testing 7-87
Contactors 7-88
Controls 7-95
Directional/Speed Control Assembly 7-96
Control Unit 7-102
SCRs 7-122
Rectifiers 7-125
Plugging Relays
K1 & K2 7-127
Battery Controller and K5 Relay 7-129
Automatic Steer Centering Relay K11 7-130
Deadman Relay K12 and Light Load
Relay K13 7-131
Diode Assemblies 7-132
Resistor Assemblies 7-135
Suppressor Assemblies 7-136
Theory of Operation 8-1
Overview 8-2
Brakes 8-3
Steering 8-4
Lift/Lower 8-7
Auxiliary Controls 8-13
SCR Theory 8-15
Standard Travel 8-17
Plugging 8-26
Miscellaneous Circuits 8-28
Remote Travel 8-29
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants
A-3
Torque Chart – Standard (Ferrous) A-4
Torque Chart – Metric (Ferrous) A-5
Torque Chart – Standard (Brass) A-6
Decimal Equivalent Chart A-7
Standard/Metric Conversions A-9
Schematics A-11
Index I-1
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