REMA TIP TOP Tyre Repair Material Portfolio Catalogue 2016/2017 – PDF

Description

REMA TIP TOP Tyre Repair Material Portfolio 2016/2017

This is the full REMA TIP TOP automotive portfolio catalogue for the 2016/2017 programme, published by REMA TIP TOP AG, Gruber Strasse 65, 85586 Poing, Germany. It is the single reference document that gathers the entire tyre repair material range – the consumables a workshop actually uses every day, the tools that prepare and finish the repair, and the vulcanizing machines that cure it. Coverage runs from bicycle and motorcycle tubes right through to car, truck, agricultural, EM and OTR tyres, with the same catalogue also listing the retreading side of the business: cutting and buffing tools, repair rubber, envelope materials and marking equipment.

File Details

• Document type: Product portfolio catalogue / tyre repair material range
• Publisher: REMA TIP TOP AG, Gruber Strasse 65, 85586 Poing, Germany
• Edition / programme year: 2016/2017
• Language: English
• File format: PDF
• Pages: 134
• Copyright notice dated 2016

Chapters Covered

• Repair and sealing material for tyres and tubes – Sealants, Tube patches, Tube repair kits, Tube valves, Self vulcanizing systems, RADIAL repair patches, CROSS-PLY repair patches, Chemical cleaning, Vulcanizing fluids, Repair rubber, Supporting material
• Special Tools for tyre repair – Cutting and buffing tools, Buffing tools for retreaters, Special repair material for retreaters, Hand and cutting tools, Measuring tools, Pneumatic tools, Electric tools, Extruders, Marking / Branding
• Tools for tyre handling / service – Regrooving, Lighting, Tyre spreaders, Bead breakers
• Vulcanizing machines and accessories – Thermopress 2-step repair systems, Thermopress accessories, 1-step repair systems, Equipment for working places
• Valves, balance weights, accessories for tyre and wheel service, TPMS
• Chemical products, safety at work – Protecting, cleaning and caring, Mounting / Demounting / Pastes / Fluids, Personal Protection Products

What this portfolio gives a tyre technician is not a list of part numbers alone but the working logic behind each repair. The tube patch section explains why the double-scalloped edge on a REMA TIP TOP tube patch and the stepped multi-layer patch body stretch evenly in all directions when the tube is inflated, and why that combination leaves no edges on the repaired area. The self-vulcanizing systems chapter walks through combined patch/plug repairs for radial and cross-ply tread punctures, where the tyre inside and the puncture channel are repaired in one operation, and then through the temporary roadside systems – RAS, SRAS-PROFI, SEALASTIC, SUPER SL and SEALFIX – that let a driver seal a nail hole without demounting the wheel and continue at a restricted speed until a permanent repair can be made.

The retreading material chapter goes the other way and covers the repair bench itself. Compass saws for steel cord tyres, carbide cutters, HSS mill cutters, chip cones, pencil buffers, buffing wheels, domed contour rasps and grinding tools for steel cord preparation are all described with their intended job – removing loose rubber, grinding out an injury, finishing a skive filling, or preparing a steel cord surface before patching. Arbours, quick-release chuck adapters, flex drive arbours, pneumatic and electric buffers, extruders and the Compound Master hand extruder for solvent-free T2-COMPOUND are listed alongside the vulcanizing fluids that go with each repair system: SVS-VULC, CEMENT FD-BL, CEMENT SC-BL, SOLUTION MTR, SOLUTION HR, OTR SPECIAL CEMENT and INNERLINER SEALER.

The vulcanizing machine section is where the catalogue becomes a shop-fitting document as much as a parts list. Thermopress DUPLEX, TP II, EM I, EM II and EM III are shown with their heating plates, heating mats, heating pockets, pressure-equalizing pads, contour pads, aluminium profile plates and support stands, and the 1-step repair systems – VULCTAR 900-S, the VULCTAR rubber track repair kit, VULCTAR SPEED inner heating and the Latex range – are presented with their granules, pressure blocks, inner heating mats and control units. The BVS bead vulcanizing gripper and the BVS bead heating clamp are included for bead area work, and the EM repair stands, PROFI workplace and truck tyre working table round out the workshop equipment chapter.

Tyre handling and service has its own block: RUBBER CUT 314 and RUBBER CUT 414 regroovers, R Fix and W Fix regrooving blades with their cutting widths and depths, the RUBBER CUT STATION ECO tool stand, workshop lighting including the Light-Master series, tyre spreaders from the manual REP BOY through REPMAT to the pneumatic- hydraulic tyre lift spreader RHS 300-2, and the EM bead breaker range – EM mounting set, EM bead breaker STANDARD, GIGANT I and GIGANT II – together with their hydraulic hand, foot and air-hydraulic pumps.

The final technical block covers valves and valve patches in detail: rubber base valves with their base diameters, shaft diameters, lengths, bending angles and TR numbers, valve patches for VG8 and VG12 seatings, fabric-reinforced valve patches V1 through V6 with their rim hole and tube size ranges, and the hot-vulcanization rubber base valves with Alligator and ETRTO numbers. Balance weights, TPMS sensors, service kits and special TPMS tools are grouped alongside, and the catalogue closes with the chemical side of the workshop – SKIN PROTECT and SILK SKIN hand protection, CLEAN-UP, Hand Cleaner FLUID, SOFT, SUPER and TOP CLEAN, REMAXX UNIVERSAL, SPORT, MONTSEAL, TRUCK, CREAM-W, CREAM W-EM, WAX-H, MONT 2000, FLUID, Demounting-Fluid, LUBE LIQUID, LUBRICANT-SE, ANTI-GLISS LUBE and BEAD SEALER, plus personal protection products.

Every product entry in the REMA TIP TOP portfolio catalogue 2016/2017 carries the reference number, description, size or dimension data, content quantity and packaging information that a workshop needs to order correctly and to know which system a consumable belongs to. The page 7 index maps all six top-level chapters and their sub-sections so a technician can move straight from a symptom – a slow puncture, a sidewall injury, a nail hole on the road, a steel cord break in a truck casing, a regrooving job, a bead leak – to the correct material, the correct tool and the correct curing method for that specific tyre type.

What You Can Do With This Catalogue

Use it to identify the right repair unit for a given injury size and tyre construction, to match a patch series to the vulcanizing system already in the shop, to select the correct carbide cutter, buffer or rasp for a preparation step, to look up valve dimensions and TR numbers before ordering, and to plan or expand a workshop with the correct Thermopress, VULCTAR or Latex machine and its accessories. Because the catalogue also states the maximum speed or pressure limits and cautions attached to temporary sealing products, it doubles as a reference for what may and may not be offered as a permanent repair.

Why the Correct Reference Matters

Tyre repair is a specification-driven job. A patch rated for one injury size, a cement matched to one vulcanizing temperature, a regrooving blade with the wrong cutting depth, or a mounting paste used where a bead sealer belongs will all produce a repair that fails – or worse, a tyre that lets go under load. Working from the manufacturer’s own portfolio catalogue means the material, the tool and the curing conditions come from the same source, with the same reference numbers that the product labels carry. That is what makes this document useful on the bench as well as at the order desk.

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Instant PDF Delivery

The REMA TIP TOP Tyre Repair Material Portfolio Catalogue 2016/2017 is delivered as a downloadable PDF immediately after payment – no shipping, no waiting for a parcel. It opens on any computer, laptop, tablet or phone, and any page or reference table can be printed for the workshop wall or kept on a tablet beside the tyre machine.