Roland AJ-1000 Large Format Printer Service Manual – (2007 Edition) PDF
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Comprehensive factory service manual for the Roland AJ-1000 solvent printer, detailing mechanical structure, spare parts, electrical systems, calibration, and troubleshooting procedures. Ideal for professional technicians performing installation, repair, or maintenance on AJ-1000 series printers.
Description
Roland AJ-1000 Large Format Printer Service Manual – Parts, Wiring & Calibration Guide (2007 Edition) – PDF DOWNLOAD

Description
Overview
The Roland AJ-1000 Service Manual (2007) provides detailed service information for maintenance engineers and authorized technicians. It includes complete disassembly instructions, part numbers, board schematics, adjustment methods, and service checklists essential for restoring print quality and resolving system errors.
🔧 Table of Contents
1. Structure & Spare Parts
Covers & Frame Assembly
Carriage, Drive Unit, Bed, and Chassis
Pinch Roller and Maintenance Liquid Cartridge
Ink System, Subtank System & Dryer Unit
Stand and Take-Up (TU) Unit
2. Electrical Section
Complete Wiring Map
Main, Head, Servo, Heater, Pump Drive, and Sub Boards
Maintenance Parts List
3. Replacement Procedures
Step-by-step removal and replacement for:
Printhead, Wiper, Cap Top
Carriage Motor & Encoder
Ink Tube & Subtank Systems
Pump Drive & Power Supply Boards
Battery and Belt Assemblies
4. Adjustment & Calibration
Service Mode and Firmware Upgrade
Head Alignment and Capping Position Adjustment
Encoder and Belt Calibration
Paper Sensor & Feed Direction Calibration
Network and Limit Position Initialization
5. Supplemental Information
Sensor Map
Air Removal in Ink Line
6. Troubleshooting
Detailed fault-finding for:
Missing dots, Banding, Color shifts
Ink delivery issues
Motor or heater errors
Blower and take-up unit failures
Ink cartridge data errors
7. Service Activities
Installation & Maintenance Checklists
Preparation for Transportation
Technical Specifications
🧠 Key Features
Detailed exploded diagrams with part numbers.
Electrical schematics for all boards and sensors.
Adjustment & calibration procedures for precision output.
Error message and troubleshooting guide with causes and remedies.
Official revision record up to December 2007.
📄 File Details
| Detail | Information |
|---|---|
| Manual Name | Roland AJ-1000 Service Manual |
| Models Covered | AJ-1000 Large Format Printer (Serial No. ZV40399 – ZV40400 and later) |
| Edition/Revision | 2007 Edition – Revision 6 |
| Publisher | Roland DG Corporation |
| Language | English |
| File Type | PDF (Unlocked) |
| No. of Pages | 295 |
| Quality | Clear factory scan with vector diagrams |
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