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ROSCO Trupac 915 B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD
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ROSCO Trupac 915 B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD
ROSCO – A LeeBoy Company Trupac 915 B Pneumatic Roller
Manual No. 1013222-01
This manual applies to Serial Number 136732 and above.
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Description
ROSCO Trupac 915 B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD
FILE DETAILS:
ROSCO Trupac 915 B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD
Language : English
Pages : 214
Downloadable :Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
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DESCRIPTION:
ROSCO Trupac 915 B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD
INTRODUCTION:
- READ THIS MANUAL PRIOR TO OPERATING the machine. It is an important part of the roller and should be kept with the machine at all times in the dedicated storage container provided.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this machine to avoid injury and help prevent damage to the machine.
- If this manual becomes lost or damaged, contact your authorized Rosco dealer immediately to order a replacement (see Contact Information in Section 2).
- This manual is intended as a guide for the safe and efficient use of the roller, including procedures for proper operation and maintenance.
- This manual contains information that was available at the time of printing and is subject to change without notice. Use this manual with all supplemental books, engine and transmission manuals, and parts books.
- Related service bulletins should be reviewed to provide information regarding some of the recent changes.
- If any questions arise concerning this publication or others, contact your authorized Rosco dealer for the latest available information.
TABLE OF CONTENTS:
ROSCO Trupac 915 B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD
ROSCO – A LeeBoy Company Trupac 915 B Pneumatic Roller
Manual No. 1013222-01
This manual applies to Serial Number 136732 and above.
TP915B Pneumatic Roller................................................ 1 Introduction....................................................... 11 Safety............................................................. 13 Safety Precautions............................................. 16 Machine Precautions........................................ 19 Hot Material Precautions....................................... 19 Hydraulic Systems Precautions.................................. 19 Refueling Precautions.......................................... 20 Battery Precautions............................................ 20 Starting and Stopping Precautions.............................. 20 Parking Precautions............................................ 20 Operating Precautions.......................................... 21 Storage Precautions............................................ 21 Maintenance Precautions........................................ 21 Safety Decals.............................................. 22 Location....................................................... 22 Safety Decals Care............................................. 23 Decal Installation (Sticker Type).............................. 23 Decal Installation (Top Protected) ............................ 23 Information and Specifications............................. 25 Limited Warranty Policy................................ 26 Contact Information.................................... 27 Specification Charts................................... 28 Torque Specifications.................................. 30 Standard Inch Fasteners........................................ 30 Metric Fasteners............................................... 31 Hydraulic Fittings............................................. 31 Determining Proper Torque...................................... 32 Component Location......................................... 37 Components Overview.................................... 39 Engine......................................................... 39 Hydraulic System............................................... 39 Operator’s Control Console................................. 40 Operation.................................................. 43 General Information ................................... 45 Parking Safety................................................. 46 Maintenance Safety ............................................ 46 Receiving the Roller....................................... 46 Preliminary Procedures................................. 47 Operator Platform Adjustment............................... 47 Beacon Light................................................... 47 Break-In Procedures........................................ 47 PV480® POWERVIEW Display............................... 48 Soft Keys (Buttons)............................................ 49 Status Icons................................................... 50 Diagnostics.................................................... 51 System Info.................................................... 52 User Settings.................................................. 53 Pre-Start ................................................ 55 Machine Operation...................................... 56 Engine Start-Up................................................ 56 Engine Warm-Up ................................................ 56 Cold Weather Engine Warm-Up.................................... 56 Directional Control ........................................... 56 Speed Selector................................................. 57 Braking........................................................ 57 Parking The Machine........................................ 57 Water Spray System............................................. 58 Tire Scrapers.............................................. 58 Coco Mats...................................................... 59 Ballast.................................................... 59 Principles of Compaction............................... 59 Rolling Techniques..................................... 60 Rolling Pattern................................................ 61 Rolling Thick Lifts............................................ 61 Rolling Thin Lifts............................................. 61 Compaction Of Base Materials............................... 62 Parking the Machine ................................... 62 Towing And Transport........................................... 62 Emergency Towing........................................... 63 Maintenance................................................ 65 Maintenance Schedule .................................. 67 Routine Maintenance.................................... 68 Preparing Machine for Maintenance.............................. 68 Neutral Start System ...................................... 68 Every 10 Hours or Daily Routine Maintenance ............... 69 50-Hour or Weekly Routine Maintenance ......................... 69 100-Hour or Monthly Routine Maintenance ....................... 69 250-Hour or Quarterly Routine Maintenance ..................... 69 500-Hour or Semi-Annual Routine Maintenance ................... 70 1000-Hour or Annual Routine Maintenance ....................... 70 Engine Maintenance ............................................ 70 Checking the Oil........................................... 70 Changing the Oil and Oil Filter............................ 70 Fuel System.................................................... 71 Water Separator................................................ 71 Changing Engine Fuel Filter................................ 71 Bleeding the Fuel System................................... 72 Cleaning And Checking Fuel Filler Cap...................... 72 Air Cleaner System............................................. 72 Radiator and Coolant System.................................... 73 Draining and Flushing Coolant System....................... 73 Electrical System ............................................. 74 Fuses...................................................... 75 Lighting................................................... 75 Hydraulic System .............................................. 75 Hydraulic Fluid ........................................... 75 Hydraulic Oil Requirements ................................ 76 Hydraulic System Checks ................................... 76 Checking Hydraulic Oil Level .............................. 76 Checking And Cleaning Hydraulic Reservoir Filler Cap....... 77 Changing Hydraulic Filters................................. 77 Draining, Flushing, And Filling Hydraulic Oil Reservoir.... 77 Pumps And Motors........................................... 78 Adjusting Priority Relief Valve............................ 78 Water Spray System............................................. 78 Adjusting Spray Pattern.................................... 78 Cleaning Water Spray Nozzles............................... 79 Water Pump Replacement..................................... 80 Scrapers................................................... 80 Coco Mats.................................................. 80 Tires and Wheels............................................... 80 Changing The Tires......................................... 80 Axles And Brakes........................................... 80 Roll Over Protective Structure (ROPS).......................... 81 Storage........................................................ 82 Preparing For Long Term Storage............................ 82 Periodic Maintenance During Storage........................ 82 Removing The Machine From Storage.......................... 82 Weldment............................................... 83 General Information ........................................... 84 Troubleshooting Charts......................................... 84 PV480 Diagnostic Trouble Code (DTC) Chart.................. 95 Schematics.................................................105 Electrical Schematic (1 of 2)..........................107 Electrical Schematic (2 of 2)..........................109 Main Harness...........................................111 Joystick Harness.......................................113 Joystick Interface harness.............................115 Work Lights and Turn Signal harness....................117 Engine Harness (1 of 2)................................119 Engine Harness (2 of 2)................................121 Engine Remote Panel Assembly...........................123 Fuse Block Harness (1 of 2)............................125 Fuse Block Harness (2 of 2)............................127 Instrument Panel Assembly (1 of 2).....................129 Instrument Panel Assembly (2 of 2).....................131 Back-Up Alarm Harness..................................133 Water Pump Harness.....................................135 Ground Jumper Harness..................................137 Hydraulic Schematic (1 of 2)...........................139 Hydraulic Schematic (2 of 2)...........................141 Illustrated Parts List..................................... 1 Quick Reference ....................................... 1 Machine................................................ 1 Canopy................................................. 1 Yoke Assembly ......................................... 1 Wheels and Tires ...................................... 1 Front Axle ............................................ 1 Wheel Motor Assembly................................... 1 Scraper Blade Group ................................... 1 Coco Mat Group ........................................ 1 Covers and Panels...................................... 1 Seat Assembly.......................................... 1 Water System (1 of 2).................................. 1 Water System (2 of 2).................................. 1 Cummins Engine (1 of 3)................................ 1 Cummins Engine (2 of 3)................................ 1 Cummins Engine (3 of 3)................................ 1 Fuel Tank.............................................. 1 Electrical Group....................................... 1 Control Group.......................................... 1 Control Panel.......................................... 1 Relay Panel............................................ 1 Hydraulic Group........................................ 1 Miscellaneous Parts ................................... 1 11-Wheel Assembly Option (1 of 2)...................... 1 11-Wheel Assembly Option (2 of 2) ..................... 1 Traction Control Option................................ 1 Heat Shield Option..................................... 1 Alphabetical Parts Index (API)......................... 1 Section 1.......................................................... 13 Safety Precautions............................................. 16 Machine Precautions............................................ 19 Hot Material Precautions................................... 19 Hydraulic Systems Precautions.............................. 19 Refueling Precautions...................................... 20 Battery Precautions........................................ 20 Starting and Stopping Precautions.......................... 20 Parking Precautions........................................ 20 Operating Precautions...................................... 21 Storage Precautions........................................ 21 Maintenance Precautions.................................... 21 Safety Decals.................................................. 22 Location................................................... 22 Safety Decals Care......................................... 23 Decal Installation (Sticker Type).......................... 23 Decal Installation (Top Protected) ........................ 23 Information and Specifications..................................... 25 Limited Warranty Policy........................................ 26 Contact Information............................................ 27 Specification Charts........................................... 28 Torque Specifications.......................................... 30 Standard Inch Fasteners.................................... 30 Metric Fasteners........................................... 31 Hydraulic Fittings......................................... 31 Determining Proper Torque.................................. 32 Component Location................................................. 37 Components Overview............................................ 39 Engine..................................................... 39 Hydraulic System........................................... 39 Operator’s Control Console..................................... 40 Operation.......................................................... 43 General Information ........................................... 45 Parking Safety............................................. 46 Maintenance Safety ........................................ 46 Receiving the Roller........................................... 46 Preliminary Procedures......................................... 47 Beacon Light............................................... 47 PV480® POWERVIEW Display....................................... 48 Soft Keys (Buttons)........................................ 49 Status Icons............................................... 50 Diagnostics................................................ 51 System Info................................................ 52 User Settings.............................................. 53 Pre-Start .................................................... 55 Machine Operation.............................................. 56 Engine Start-Up............................................ 56 Engine Warm-Up ............................................ 56 Cold Weather Engine Warm-Up................................ 56 Directional Control ....................................... 56 Speed Selector............................................. 57 Braking.................................................... 57 Water Spray System......................................... 58 Coco Mats.................................................. 59 Principles of Compaction....................................... 59 Rolling Techniques............................................. 60 Rolling Pattern............................................ 61 Rolling Thick Lifts........................................ 61 Rolling Thin Lifts......................................... 61 Parking the Machine ........................................... 62 Maintenance........................................................ 65 Maintenance Schedule .......................................... 67 Machine Lubrication ........................................... 68 Preparing Machine for Maintenance.......................... 69 Engine Maintenance .................................... 69 Neutral Start System .......................................... 69 Checking the Oil............................................... 69 Changing the Oil............................................... 70 Fuel System................................................ 70 Water Separator............................................ 70 Changing Engine Fuel Filter.................................... 71 Bleeding The Fuel System....................................... 71 Cleaning And Checking Fuel Filler Cap.......................... 71 Air Cleaner System......................................... 72 Replacing Engine Air Filter Elements........................... 72 Radiator And Coolant System................................ 72 Checking Radiator And Coolant Level............................ 72 Draining, Flushing, And Filling Engine Coolant System.......... 73 Battery Maintenance ....................................... 73 Electrical System ..................................... 74 Fuses.......................................................... 74 Lighting....................................................... 75 Hydraulic System .......................................... 75 Hydraulic Fluid ............................................... 75 Hydraulic Oil Requirements .................................... 76 Hydraulic System Checks ....................................... 76 Checking Hydraulic Oil Level .................................. 76 Checking And Cleaning Hydraulic Reservoir Filler Cap........... 77 Changing Hydraulic Filters..................................... 77 Draining, Flushing, And Filling Hydraulic Oil Reservoir........ 77 Pumps And Motors............................................... 78 Adjusting Priority Relief Valve................................ 78 Water Spray System......................................... 78 Adjusting Spray Pattern........................................ 78 Cleaning Water Spray Nozzles................................... 79 Water Pump Replacement......................................... 80 Scrapers....................................................... 80 Coco Mats...................................................... 80 Chassis And Running Gear................................... 80 Tires And Wheels............................................... 80 Changing The Tires............................................. 80 Axles And Brakes............................................... 80 Roll Over Protective Structure (ROPS)...................... 81 Storage................................................ 82 Preparing For Long Term Storage................................ 82 Periodic Maintenance During Storage............................ 82 Removing The Machine From Storage.............................. 82 Weldment....................................................... 83 General Information ....................................... 84 Troubleshooting Charts................................. 84 PV480 Diagnostic Trouble Code (DTC) Chart...................... 95 Schematics.........................................................105 Electrical Schematic (1 of 2)..................................107 Electrical Schematic (2 of 2)..................................109 Main Harness...................................................111 Joystick Harness...............................................113 Joystick Interface harness.....................................115 Work Lights and Turn Signal harness............................117 Engine Harness (1 of 2)........................................119 Engine Harness (2 of 2)........................................121 Engine Remote Panel Assembly...................................123 Fuse Block Harness (1 of 2)....................................125 Fuse Block Harness (2 of 2)....................................127 Instrument Panel Assembly (1 of 2).............................129 Instrument Panel Assembly (2 of 2).............................131 Back-Up Alarm Harness..........................................133 Water Pump Harness.............................................135 Ground Jumper Harness..........................................137 Hydraulic Schematic (1 of 2)...................................139 Hydraulic Schematic (2 of 2)...................................141 Illustrated Parts List.................................................143 Illustrated Parts List.............................................143 Quick Reference ...............................................145 Machine........................................................146 Canopy.........................................................148 Yoke Assembly .................................................150 Wheels and Tires ..............................................152 Front Axle ....................................................154 Wheel Motor Assembly...........................................156 Scraper Blade Group ...........................................158 Coco Mat Group ................................................160 Covers and Panels..............................................162 Seat Assembly..................................................164 Water System (1 of 2)..........................................166 Water System (2 of 2)..........................................168 Cummins Engine (1 of 3)........................................170 Cummins Engine (2 of 3)........................................172 Cummins Engine (3 of 3)........................................174 Fuel Tank......................................................176 Electrical Group...............................................178 Control Group..................................................180 Control Panel..................................................182 Relay Panel....................................................184 Hydraulic Group................................................186 Miscellaneous Parts ...........................................188 11-Wheel Assembly Option (1 of 2)..............................190 11-Wheel Assembly Option (2 of 2) .............................192 Traction Control Option........................................194 Heat Shield Option.............................................196 Alphabetical Parts Index (API).................................198
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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