SAME Silver 80 90 100.4 100.6 Tractor Workshop Manual – PDF Download

Description

SAME Silver 80 / 90 / 100.4 / 100.6 Workshop Manual

This is the full workshop manual for the SAME Silver tractor range – Silver 80, Silver 90, Silver 100.4 and Silver 100.6. It is written for the trained technician working on these tractors, and it sets out the inspection, overhaul and adjustment procedures together with the main instructions for dismantling and reassembling every major assembly on the machine. The SAME Silver 80 90 100.4 100.6 tractor workshop manual is arranged by assembly group, so you move from the engine through the driveline and hydraulics to the cab and wiring without jumping between unrelated sections.

Everything is presented as a sequence of operations rather than a general description. Where a procedure needs a specific reading – a torque figure, a backlash value, a shim thickness, an operating pressure – the number is given alongside the step. Exploded views, cutaway sections, hydraulic circuit diagrams and electrical schematics support the text throughout, and the tightening torque tables close each chapter so the correct value is never far from the job in hand.

File Details

• Manual type: Workshop Manual (service, overhaul and repair)
• Brand: SAME (SAME – DEUTZ FAHR GROUP)
• Models covered: Silver 80, Silver 90, Silver 100.4, Silver 100.6
• Language: English
• Page count: Approximately 470 pages including the Hydrive supplement
• File format: PDF
• Document code: 307.1063.3.0
• Date: 10-96
• Supplements included: Electro-hydraulic “HYDRIVE” shuttle control supplement

Chapters Covered

The SAME Silver workshop manual is divided into nine numbered sections plus an appendix, with a separate supplement for the Hydrive electro-hydraulic shuttle.

• 1 – Engine – engine section views, general characteristics, lubrication system, fuel supply system, turbocharger specifications, cooling system, cylinder block, timing cover, cylinders, crankshaft, connecting rods, pistons, counterbalance weights, flywheel, camshaft, cylinder heads, lubrication system, fuel system, injectors, mechanical engine governor, governor external controls, anti-hunting device, electronic rpm control, injection pump, engine timing, injection pump timing and calibration, fuel prefilter and filter, fuel supply pump, cooling system, fan unit, pulley alignment, belt tension, intake and exhaust, turbocharging system, engine air filter, tightening torques, engine assembly, refitting the engine, fault diagnosis
• 2 – Clutch – engine-gearbox clutch, clutch pedal adjustment, bleeding the hydraulic system, fault diagnosis, Agroshift specifications, operating diagrams, assembling the clutch, end-float adjustment, fitting the clutch assembly to the gearbox, testing the clutch control unit supply pressure, fault diagnosis
• 3 – Gearbox – general characteristics and configurations, views of the gearbox, removal from tractor, dismantling, examining components, adjusting the bevel drive, tightening torques, attaching the gearbox to the rear axle, lift and engine, power take-off, PTO controls and operating diagrams, PTO clutch, checking the clutch, testing operating pressures, checking end-float, refitting the PTO assembly, fault diagnosis
• 4 – Axles – rear axle views, fitting rear axle half-shafts, removing and dismantling rear axle epicyclic reductions, 2WD front axle, removal and refitting on the front support, wheel hub, inspection and checks, 4WD front axle specifications, wheel alignment and steering angle, section views, epicyclic reduction, half-shafts, 4WD tightening torques, bevel drive adjustment, differential lock internal adjustment, SBA System, steering angle sensor, differential unit removal and fitting, front wheel drive and differential lock clutches, fault diagnosis
• 5 – Vehicle – brakes, brake pumps, examining and adjusting the brake assembly, parking brake linings, bleeding the braking system, “Separate Brakes” valve and operating diagram, fault diagnosis, electronic power-lift controls, specifications, operation, All Round Tester, self-diagnosis, putting the lift into service, AUTO-MAN procedure, calibrating the draft and steering sensors, functional testing, hydraulic control valve, testing operating pressure, operating diagrams, lift views, draft sensor, on-board radar, mechanically controlled power-lift, control valve, sensing arm, auxiliary lifting cylinders, front hydraulic power-lift, hydraulic accumulator and anti-shock valve, front power take-off, Ring-Feeders, clutch and clearance checks, operating pressure, fault diagnosis
• 6 – Controls – hydrostatic power steering, examining and testing the system, assembly instructions for the control valve, operating diagram, mechanical controls, electrohydraulic controls, system configuration, electrohydraulic valves, hydraulic operating diagrams, rear differential lock control cylinder, front wheel drive disengagement cylinder, adjusting differential lock and front wheel drive controls, Multifunction Control, Performance Monitor
• 7 – Bodywork – platform, cab, front windscreen and lower side glass, fitting the seal, cab air filter, removal and refitting of the cab and platform, “Normal” electric heating system, “High-power” electric heating system, cab air conditioning system
• 8 – Systems – hydraulic system, auxiliary hydraulic systems, hydraulic trailer braking, electrical system, specifications and components, wiring diagrams
• 9 – Appendix – conversion tables, parts
• Supplement – Hydrive – electro-hydraulic shuttle control, control unit EPROM update, menus, alarm list, shuttle unit installation and adjustment, hydraulic circuit of Agroshift and Hydrive controls

Read as a whole, the manual gives a technician a complete working reference for the Silver range. The engine section alone covers both the four-cylinder 1000.4 family in naturally aspirated and turbocharged form and the six-cylinder 1000.6, with the timing diagrams, governor calibration figures and injection pump shimming data needed to set them up correctly. The transmission chapters deal with the synchronised gearbox, the range reduction units, the creeper and underdrive options and the Agroshift epicyclic unit, right down to end-float and backlash values. The axle, brake and lift chapters carry the adjustment sequences that decide whether the tractor steers, stops and holds depth properly in the field, and the systems chapter closes with the wiring and hydraulic diagrams that tie everything together.

What This Manual Lets You Do

With the SAME Silver 80 90 100.4 100.6 workshop manual open on the bench you can strip and rebuild the engine, set valve timing and injection pump timing from the reference marks, calibrate the mechanical or electronic governor, and diagnose the fuel and turbocharging systems. You can overhaul the clutch, rebuild the gearbox and range units, adjust the bevel drive, and set up the Agroshift end float. You can fit rear axle half-shafts and epicyclic reductions, rebuild the 2WD and 4WD front axles, adjust wheel alignment and steering angle, and service the SBA system. Brake pumps, brake assemblies, the parking brake and the Separate Brakes valve are all covered with their adjustment values. The electronic and mechanically controlled power-lifts each get their own adjustment routines, sensor calibration and pressure testing sections. Hydrostatic steering, the electrohydraulic control functions and the cab heating and air conditioning systems complete the picture.

Correct procedures matter on a machine like this. A bevel drive set to the wrong backlash, a power-lift sensor calibrated out of position, or an injection pump fitted with the wrong shim pack will all show up later as noise, poor field performance or premature failure. The manual gives the exact figure, the order of operations and the special tool reference so the job is done once and done right. Torque tables at the end of each chapter remove the guesswork from reassembly.

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Instant PDF Delivery

The manual is delivered as an instant PDF download. There is no shipping, no waiting and no physical book to lose. Open it on a laptop, tablet or phone in the workshop, print the pages you need for the job in front of you, and keep the rest of the file clean. Whether you are servicing a Silver 80, rebuilding the transmission of a Silver 90, chasing an electrical fault on a Silver 100.4 or setting up the lift on a Silver 100.6, this workshop manual keeps the full procedure within reach.