Sandvik DS311 Tier3 Streamline Package Maintenance Manual 2026 – English & Spanish PDF

Description

Sandvik DS311 Tier3 Maintenance Manual – Streamline Package

This is the full Sandvik DS311 Tier3 maintenance manual for the Streamline Package drill rig, published 2026. The document is supplied as a complete bilingual PDF with the English maintenance manual followed by the full Spanish translation (Traducción de las instrucciones originales), giving workshops and mine maintenance teams a single reference for scheduled servicing, component overhaul and system diagnostics on the DS311 underground drill rig.

The manual is written for trained maintenance personnel and covers the entire machine – from the RD314 and RD315 hydraulic rock drills, the RHR50 rotary drill and the SBH bolting head, through the B26B and B26XLB booms and carrier, to the Deutz TCD 2012 Tier3 diesel engine, CTN10/CT28 compressors, SLU lubrication unit, water circuit and 24 VDC electric system. Every scheduled procedure is supported by exploded-view illustrations, torque tables, wear-limit drawings and pressure specifications so a technician can work directly from the page.

File Details

• Manual type: Maintenance Manual
• Brand: Sandvik
• Model: DS311 Streamline Package Tier3
• Document ID: GUID-B58C5B22-9AF6-4AB2-A1C1-0127D3CCA9C9
• Revision: en-US 4 / es-ES 4, dated 2026-02-17 and 2026-02-19
• Language: English and Spanish (bilingual)
• Page count: 826 pages (English manual 1-392, Spanish manual 393-826)
• File format: PDF
• Manufacturer: Sandvik Mining and Construction Lyon S.A.S., 19 avenue De Lattre-de-Tassigny, ZI B.P. 46, 69881 MEYZIEU Cedex, France

Chapters Covered

• 1 Introduction – purpose of the instructions, product identification, marking, manuals, validity, target group, definitions
• 2 Safety and Environmental Instructions – signal words, mandatory and prohibited action symbols, hazard symbols, labels on the product, visual and audible signals, user obligations, PPE
• Product limitations – expected lifetime, intended use, prohibited use, centre of gravity, maximum inclination angles, operator visibility, modifications
• Hazard zones, safeguarding, guards, protective devices, safety functions (emergency stop, parking brake, access protector, drilling module prevention switch)
• Complementary protective measures – emergency stop, emergency/parking and ABA brakes, isolation and energy dissipation, battery master switch, inhibition switches, emergency exit, three-point support
• Fire risk control measures – fire prevention, fire retardant and flammable materials, Ansul and Eclipse fire suppression systems, after a fire
• Emission hazards – noise, vibration, dust, diesel emissions, emergency procedures
• Environment – decommissioning, dismantling, disposal, waste handling
• 3 Machine Description – machine orientation, main component locations (front, middle, rear sections), location of controls (tramming and drilling compartments), main fuses and circuit breakers
• 4 Periodic Maintenance – importance of scheduled maintenance, general maintenance instructions, hydraulics, pneumatic system, rock drill pressure accumulators, electric system safety, batteries, tires, commissioning service advice, safety during welding, first maintenance
• 5 Maintenance Instructions – washing the drill rig, checking steel structures, inspecting and testing cylinders
• Hydraulic rock drill RD314 – flushing housing D45 and D38, wear limits, disassembly, bushing changes, rotation bushing bearings, coupling, chuck, shank, accumulator valve and pressure checks, bolt tightening torques, rock drill overhaul
• Hydraulic rock drill RD315 – D38B bearing housing, D45 flushing housing, H32 front cover, rotation bushing bearings, coupling, rotation bushing, chuck, shank, front end installation, accumulator checks, bolt tightening torques, overhaul
• Rotary drill RHR50 – rod driver condition, water flushing seals, water supply flange seal, oil level, oil change
• Boom B26B-B26XLB – tightening torques, expendable pin, equipment condition, clearance between skids and tube, extension tube wear, rotary actuators, weldings, boom condition
• Bolting head SBH – rock drill cradles, tightening torques, 2 position and 3 position indexing, pulleys, pulling wheel, rails and skids, replacing skids and rails, wire ropes, weldings, pulley bearing, pulling wheel bearing, feed indexing bronze bushings, bolt carousel bronze bushings
• Carrier – greasing points, power train bolt and expendable pin tightness, brake accumulator pressure, steering wheel system, tramming circuit oil, breathers, gearbox oil, cable reel gearbox oil, cable guide roller bearings, axle oil levels and changes (Dana 112), brake disks, service brake dynamic test, central articulation clearance, axle bolster clearance, overall inspection and reconditioning
• Sandvik Eclipse fire suppression system servicing (6 months, yearly, 3 and 5 years)
• Diesel engine Deutz TCD 2012 – engine oil, oil filter, fuel filter, fuel prefilter, venting fuel system, coolant check and change, air filter cartridge and safety cartridge, V-rib belt, charge air cooler, cold starting device, engine mounting, fastenings, monitoring and warning system
• Drilling hydraulics – pressure filter, breather element, return oil filter, drilling circuit hydraulic oil change
• Air circuit – air receiver condition
• Compressor CTN10 – oil filter, oil change, main motor cables, air filters, belts, cooler, oil separator cartridge, oil return line, relief valve, inlet valve seal kit, temperature monitoring system, hoses, blow-down valve, oil thermostat, shaft seal kit, air end, thermometer safety limits
• Compressor CT28 (optional) – equivalent procedures including motor bearing lubrication and motor bearing replacement
• SLU – condensed water drain, water separator, filter element, tank cleaning, breather, monitoring system, shank lubrication adjustment
• Water circuit – venting the water pump, main component condition, water filter element, water pump coupling lubrication
• Electric system – shaft seals, safety instructions, cabinets and boxes, cables and grommets, fault current protector switch, power supply cable, water drainage holes, seal bushings, plug connectors, protective agent, safety device sensors, electric motors, batteries, motor mounting and bearings, slip ring contact system, screw-mounting terminals
• 6 Lubricants and Capacities – general, hydraulic system, rock drill shank lubrication, diesel engine, compressor, transmission and driveline oils, drill steel thread grease, lubrication grease, engine coolant, filling capacities
• 7 Additional Instructions – using stabilizers in case of diesel engine failure, retrieving the drill rig (short and long distance towing), electric cable end limit switches, transport, lifting, lowering and raising through a mine shaft, washing, storing instructions
• 8 Maintenance Cards – maintenance program, instructions for reading maintenance cards, maintenance by rock drill percussion hours (50, 250, 500, 1000, 3000), maintenance by diesel engine hours (50, 250, 500, 1000, 2000, 3000), maintenance by compressor operating hours (500, 1000, 2000, 4000)

What this DS311 maintenance manual gives a technician

Working on a DS311 Tier3 is not a matter of guesswork. The maintenance cards in Chapter 8 tell you exactly what has to be done at 50, 250, 500, 1000, 2000, 3000 and 4000 hour intervals across three separate hour meters – rock drill percussion hours, diesel engine hours and compressor operating hours. Behind each card entry sits a full procedure in Chapter 5 with the required tools, the disassembly sequence, the wear limits and the torque values.

The rock drill sections are especially detailed. The RD314 flushing housing exists in D45 and D38 versions, and the RD315 in D38B, D45 and H32 versions, and each has its own bushing wear-indicator measurements (0.5 mm and 1.0 mm indicator dots, bearing bushing grooves, shank wear limits), its own pressing tools (T1, T2, T5, T8, T15, T25, T26, T29, T30) and its own tightening sequence. Bolts are tightened in cross patterns in two stages – for example accumulator bolts at 100 Nm then 200 Nm, flushing housing mounting bolts at 200 Nm then 400 Nm, rear cover bolts in an A to H sequence at 100 Nm then 200 Nm. Getting this wrong damages the rock drill, and the manual spells out how to avoid it.

The bolting head section covers the SBH indexing adjustment in both 2-position and 3-position versions, the wire rope replacement procedure including the tensioner cylinder bleed and the 10 mm gap check, rail replacement with and without dismantling the rock drill, and bronze bushing replacement in the feed indexing and bolt carousel. The carrier chapter gives the greasing points, the wheel nut torque of 740 Nm, front and rear axle fastening torques for Dana 112 and Dana 123, drive shaft torques of 41/120/85 Nm, central articulation expandable pin torque of 530 Nm, and the service brake dynamic test requirements including the 50 metre straight horizontal test track.

The engine, compressor and electrical chapters take you through the Deutz TCD 2012 service routine, the CTN10 and CT28 compressor overhauls down to the inlet valve seal kit and air end replacement intervals, and the electrical checks from battery electrolyte levels through to power pack slip ring carbon brush pressures of 18.5 to 24 kPa.

Why a correct DS311 Tier3 maintenance manual matters

Sandvik built the DS311 Streamline Package around components with defined service lives – accumulators that cavitate if left empty or overfilled, brake accumulators charged to exactly 80 bar with nitrogen, hydraulic cleanliness class 18/16/13 to ISO 4406(c), water content below 500 ppm, and a long list of tightening torques that must not be exceeded or underestimated. The manual states the consequences of getting these wrong: cavitation damage in the rock drill, brake loss, premature hydraulic failure, and reduced FOPS/ROPS protection if the canopy is lowered below the red line.

Torque values, wear limits, capacities and pressures are printed here exactly as Sandvik specifies them. Nothing is generic. Every procedure identifies the specific component version it applies to.

Get the Sandvik DS311 Tier3 Maintenance Manual as an instant PDF

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This Sandvik DS311 Tier3 Streamline Package maintenance manual is delivered as an instant PDF download after payment – no shipping, no waiting, no physical binder. Open it on a laptop or tablet in the workshop, print the maintenance card you need for the shift, or keep the whole 826-page document on a USB stick in the service vehicle. The bilingual English and Spanish layout means both language teams on site can work from the same controlled document. Whether you are performing a 500-hour rock drill overhaul, adjusting the SBH wire rope tension, replacing a CTN10 oil separator cartridge, or checking the tramming circuit oil level, the correct procedure, tool and specification are on the page.