Sandvik Mining PR200 Maintenance Manual C1847 – PDF DOWNLOAD

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Sandvik Mining PR200 Maintenance Manual C1847 – PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining PR200 Maintenance Manual C1847 – PDF DOWNLOAD

Language : English
Pages : 203
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sandvik Mining PR200 Maintenance Manual C1847 – PDF DOWNLOAD

pr200_C1847-MM00_en-v1_Rev0 1
Maintenance Manual 1
C1847 1
Revision 0 1
pr200_C1847-MM01_en-v1_Rev0 0
1 Document history and review information 5
1 1 Document history 5
1 2 Review information 5
2 Product documentation 6
2 1 Target group 6
2 2 Supplementary instructions 6
2 3 Location of the manuals on the product 6
2 4 How to identify the correct manual for the product 7
2 5 Objective of the product documentation 7
2 6 Replacement copies for the Maintenance Manual 7
2 7 Warranty and liability 8
2 8 Copyright notice 8
3 Identification of the product 9
3 1 Identification plate of the product 9
3 2 Location of the Identification plate on the product 9
3 3 Name and address of the manufacturer 10
4 Definitions 11
5 Terminology and abbreviations 12
pr200_C1847-MM02_en-v2_Rev0 0
1 Document history and review information 22
1 1 Document history 22
1 2 Review information 22
2 Safety labels, messages, signals 23
2 1 General safety regulations 23
2 2 Signal words 23
2 3 Layout of safety signs 24
2 4 Mandatory action symbols 24
2 5 Prohibited action symbols 25
2 6 General hazard symbol 26
2 7 Hazard symbols 26
2 8 Labels on the machine 29
2 9 Visual and audible signals 31
3 Guidelines and user obligations 32
3 1 Safety guidelines 32
3 2 User obligations 32
3 3 Managing work related hazards 33
3 4 Scheduled safety inspections and preventive maintenance 34
3 5 Personal safety guidelines 34
3 6 Personal Protective Equipment 35
4 Machine safety 38
4 1 Intended use of the machine 38
4 2 Modifications 38
4 3 Hazard zones 39
4 4 Confined space 40
4 5 Access to the machine 40
5 Safeguarding and complementary protective measures 41
5 1 Safeguards 41
5 2 Protective devices 41
5 3 Emergency stop buttons 42
5 4 Emergency stop pull wire switches 42
6 Emergency exit 43
7 Locking and energy dissipation 44
7 1 Storm tie-down procedure 45
8 Fire risk control measures 47
8 1 Fire prevention 47
8 2 In case of fire accident 48
8 3 Fire extinguishers (optional) 48
8 4 Using a fire extinguisher (optional) 48
8 5 After a fire accident 49
9 Protection against hazards 50
9 1 Noise hazard 50
9 2 Dust hazard 50
9 3 High pressure hazard 51
9 4 Electric energy hazard 51
10 Emergency procedures 52
10 1 Emergency stop 52
10 2 Emergency exit 52
10 3 Falling objects hazard 52
10 4 Electric accidents 52
10 5 After an accident or emergency situation 53
11 Safety considerations for maintenance 54
11 1 Daily inspections and tasks for operators 54
11 2 Definite technical skills and operator’s training 54
12 Environment 55
12 1 Decommissioning 55
12 2 Dismantling 55
12 2 1 Dismantling for transportation 55
12 2 2 Dismantling for disposal 55
12 3 Disposal 56
12 3 1 Disposal of the steel structure 56
12 3 2 Disposal of plastic 56
12 3 3 Disposal of rubber parts 57
12 3 4 Disposal of glass 57
12 3 5 Disposal of electrical and electronic waste 57
12 3 6 Disposal of lighting and lamps 57
12 3 7 Disposal of oils and fluids 57
12 3 8 Disposal of solid waste containing oil 57
12 3 9 Disposal of solvents and oil trap sludge 57
12 3 10 Disposal of fuel oil 58
12 4 Potential product related hazards identified by the user 58
12 5 Incident reporting 58
13 Ordering spare parts 59
pr200_C1847-MM03_en-v1_Rev0 0
1 Document history and review information 67
1 1 Document history 67
1 2 Review information 67
2 Troubleshooting table 68
pr200_C1847-MM04_en-v1_Rev0 0
1 Document history and review information 78
1 1 Document history 78
1 2 Review information 78
2 General information 79
2 1 Safety instructions 79
2 1 1 General safety instructions 79
2 1 2 Qualification of personnel assigned 79
2 1 3 Tools 79
2 1 4 Power supply 80
2 1 5 Lighting 80
2 1 6 Original Spare parts 80
3 Cleaning 81
3 1 Safety during cleaning and maintenance 81
3 2 Cleaning intervals 81
3 3 Cleaning methods 81
4 Safety inspections 83
4 1 Safety inspection protocol 83
4 2 Structural Integrity 85
4 2 1 Frequency of inspection 85
4 2 2 Structural Components 85
4 2 3 Portal 87
4 2 4 Slew deck structural inspection 89
4 2 5 Rocker & Counterweight boom structural inspection 91
4 2 6 Bucket wheel boom structural inspection 92
4 2 7 Bucket wheel structural inspection 95
4 2 8 Long travel arrangement structural inspection 97
4 3 Mechanical inspection 99
4 3 1 Frequency of inspection 99
4 3 2 Long travel drive arrangement 99
4 3 2 1 Permissible wheel flange dimensional variation 100
4 3 2 2 2-wheel bogie single driven left 105
4 3 2 3 2-wheel bogie single driven right 106
4 3 2 4 2-wheel bogie with encoder 107
4 3 2 5 Four wheel bogie 108
4 3 2 6 Six wheel bogie 108
4 3 2 7 Twelve wheel bogie 109
4 3 2 8 Slewing system 110
4 3 3 Rocker & Counterweight boom 112
4 3 3 1 Pivot suspension rod (point-E) 113
4 3 3 2 Pivot connection rod (point-G) 114
4 3 3 3 Pivot rocker (point-D) 115
4 3 3 4 Pivot counterweight boom (point-F) 116
4 3 4 Bucket wheel boom 117
4 3 4 1 Pivot bucket wheel boom (point-A) 118
4 3 4 2 Pivot mast (point-C) 119
4 3 4 3 Pivot mast (point-B) 120
4 3 5 Bucket wheel boom conveyor system 121
4 3 6 Bucket wheel 124
5 Periodic maintenance 127
5 1 Maintenance of surface treatment 127
5 2 Description of maintenance symbols 127
5 3 Maintenance of safety switch 128
5 4 Maintenance of pull cord emergency switch 128
5 5 Maintenance of start pre-warning device 128
5 6 Setting up a maintenance schedule 128
5 7 Maintenance schedule – Daily 130
5 8 Maintenance schedule – Weekly 132
5 9 Maintenance schedule – Monthly 135
5 10 Maintenance schedule – Every 3 month 139
5 11 Maintenance schedule – Every 6 month 141
5 12 Maintenance schedule – Every year 144
5 13 Maintenance schedule – Every 2 years 148
6 Fasteners 151
6 1 Coefficients of friction and lubrication 153
7 Lubricant requirements 154
7 1 General information 154
7 1 1 Safety during lubrication 154
7 2 Methods for taking oil samples 154
7 3 Oil lubrication schedule 155
7 4 Grease lubrication schedule 155
pr200_C1847-MM05_en-v1_Rev0 0
1 Document history and review information 165
1 1 Document history 165
1 2 Review information 165
2 Slew assembly 166
2 1 Slew bearing 166
2 1 1 Personnel 166
2 1 2 Equipment 166
2 1 3 Masses of equipment 167
2 1 4 Time schedule 167
2 1 5 Additional safety instructions 167
2 1 6 Preparation for replacement 167
2 1 7 Repair/ Replacement location 168
2 1 8 Repair/ Replacement procedure 169
3 Appendix 175
3 1 Standard torque table 175
Table of Figures 177
pr200_C1847-MM06_en-v1_Rev0 0
1 Document history and review information 185
1 1 Document history 185
1 2 Review information 185
2 Reference to OEM-Manual 186
3 Oil and grease lubrication schedules 188
pr200_C1847-MM07 0_en-v1_Rev0 0
1 Document history and review information 197
1 1 Document history 197
1 2 Review information 197
2 Documentation Customer Satisfaction Survey 198

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