Sandvik Mining QE440 Operator’s Manual – PDF DOWNLOAD

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Sandvik Mining QE440 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QE440 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 342
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sandvik Mining QE440 Operator’s Manual – PDF DOWNLOAD

Operator’s Manual 1
Conformity Section 3
Contents 5
1 Safety Section 9
1 1 Safety Essentials 9
1 2 Safety Signs and Labels 10
1 3 Safety Hazards Pertaining to the Equipment 10
1 3 1 Colour Coded Safety Signs 10
1 3 2 Symbols for MANDATORY Actions 11
1 3 3 Symbols for PROHIBITED Actions 12
1 3 4 HAZARD Symbols 12
1 3 5 Machine Serial Number Plate 14
1 4 Component Safety Features 14
1 5 Features for Operator Safety 14
1 6 Environmental Safety 15
1 6 1 Hazardous Materials 15
1 6 2 Machine Disposal 16
1 7 Personal Protective Equipment (PPE) 16
1 7 1 Entanglement Hazards 16
1 7 2 Required Personal Protective Equipment 16
1 8 Measured Noise Level 17
1 9 Vibration Levels 18
1 10 Organizational Safety Measures 18
1 11 Personnel Qualifications, Requirements and Responsibilities 18
1 12 Safety Advice Regarding Specific Operational Phases 19
1 12 1 Standard Operation 19
1 12 2 Blockage or Malfunction 19
1 13 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 20
1 13 1 Securing the Equipment Before Performing Maintenance 20
1 13 2 Maintenance Site Conditions 21
1 13 3 Replacement & Removal of Components 21
1 13 4 Climbing, Falling 21
1 13 5 Safety Considerations During Maintenance 22
1 13 6 Safety Considerations During Cleaning 22
1 13 7 Removal of Safety Devices and Guards 23
1 13 8 Surrounding Structures 23
1 13 9 Safety When Refueling 23
1 14 Specific Hazards 24
1 14 1 Electrical Energy 24
1 14 2 Battery 25
1 14 3 Gas, Dust, Steam, Smoke and Noise 25
1 14 4 Welding or Naked Flames 26
1 14 5 Hydraulic Equipment 26
1 14 6 Hazardous Substances 27
1 15 Decal Locations 29
2 Transport & Technical Data 33
2 1 Transport 33
2 1 1 Pre-Start Instructions (For Transport) 33
2 2 Tracking/Moving The Machine 34
2 3 Machine Transportation 34
2 3 1 Close Up the RH Side Conveyor for Transport 35
2 3 2 Close Up the LH Side Conveyor for Transport 38
2 3 3 Close Up the Tail Conveyor for Transport 41
2 3 4 Close Up the Feeder for Transport 43
2 3 5 Close Up the Maintenance Platforms for Transport 47
2 4 Application & Limitations 52
2 5 Description 52
2 6 Operation Description 52
2 7 Key Features of the QE440 Track Mounted Screener 53
2 8 Common Applications 53
2 9 Machine Layout Indicating Emergency Stop Positions 54
2 10 Technical Specifications 55
2 11 Working Dimensions 56
3 Product Overview 57
3 1 QE440 Assemblies & Options 57
3 2 Machine Layout Indicating Main Components 58
4 Commissioning & Shut Down 59
4 1 Pre-Commissioning Instructions 59
4 2 Pre-Start Instructions 59
4 3 Main Control Devices 60
4 3 1 Remote Control 60
4 3 2 Electrical Control Box 60
4 3 3 Machine Controls 61
4 4 Starting Procedure 62
4 5 Stopping Machine in an Emergency 63
4 5 1 Emergency Stop Locations 63
4 5 2 How to Operate an Emergency Stop 64
4 6 Tracking (Moving) Procedure 64
4 7 Preparing The Machine For Operation (Screening) 67
4 7 1 Set Up the R/H Side Conveyor 67
4 7 2 Set Up the L/H Side Conveyor 70
4 7 3 Set Up the Tail Conveyor 73
4 7 4 Set Up the Feeder 77
4 7 5 Set Up the Maintenance Platforms 81
4 7 6 Set Up the Screen Box Height 85
4 7 7 Set Up the Stabilizing Legs 86
4 8 Set Up the Machine Configuration 87
4 8 1 Set Up the 2-way Configuration 88
4 8 2 Set Up the 3-way Configuration 93
4 9 Shut Down the Machine 98
4 10 Lockout and Tag Procedure 99
4 10 1 The Un-Tag Procedure 99
4 10 2 How to Use a Gang Tag 100
5 Operations 103
5 1 Start Up The Machine (for Operation) 103
5 2 The Control Box Panel 105
5 3 Operating The Machine (screening) 106
5 3 1 Loading Material Into Machine 108
5 4 Set Up the Conveyor Speeds 109
5 4 1 How to Adjust the Fines Collector Speed 109
5 4 2 Conveyor Speeds – Adjust 110
5 4 3 How to Adjust the Feeder Speed 110
5 5 How to Control the Feeder 111
5 5 1 Use of the Remote Control 111
6 Maintenance 115
6 1 Maintenance Safety 116
6 2 Daily Maintenance Schedule 117
6 2 1 Engine Oil Level – Check 118
6 2 2 Diesel Fuel and Hydraulic Fluid 119
6 2 3 Check Engine Coolant Level 120
6 2 4 Air Cleaner Service 121
6 2 5 Tensions and Adjustments 123
6 2 6 Inspection of the Tracks 125
6 3 Weekly Machine Maintenance 126
6 3 1 Inspection of The Hydraulic Tank Return Filter 127
6 3 2 Bearings – Grease 128
6 3 3 Centralised Grease System 129
6 3 4 Screen Box 130
6 3 5 Inspecting/ Adjusting Belt Sealing Rubbers 130
6 4 Machine Maintenance – Every 250 Hours 132
6 5 Machine Maintenance – Every 500 Hours 133
6 6 Machine Maintenance – Every 1000 Hours 134
6 6 1 Track Gearbox Oil – Replace 135
6 7 Track Adjustment 136
6 7 1 Track Adjustment Settings 136
6 7 2 Increasing The Track Tension 137
6 7 3 Releasing The Track Tension 138
6 8 Oils and Fluids 138
6 9 Tensioning and Tracking Conveyor Belts 140
6 9 1 Conveyor Belt – Safety 140
6 9 2 Fines Collector Conveyor Belt 141
6 9 3 Tail Conveyor Belt 142
6 9 4 Side Conveyor Belt 142
6 10 Bottom Screen Mesh – Removal and Installation 143
6 10 1 Bottom Screen Mesh Safety 143
6 10 2 Set-up Access to the Screenbox 144
6 10 3 Bottom Screen Mesh – Remove 145
6 10 4 Bottom Screen Mesh – Install 146
6 10 5 Set Screen Box to Working Position 147
6 11 Top Screen Mesh – Removal and Installation 148
6 11 1 Top Screen Mesh Safety 148
6 11 2 Top Screen Mesh – Remove 149
6 11 3 Top Screen Mesh – Install 150
6 11 4 Top Screen Tine Bars (Option) – Remove 151
6 11 5 :Top Screen Tine Bars (Option) – Install 151
6 12 Machine Fault Codes 152
6 12 1 Screener Fault Codes 152
6 12 2 Engine Fault Codes (C4 4 and C6 6 Engines) 154
7 Trouble Shooting 159
7 1 Trouble Shooting Table 159
Spare Parts Catalogue 165
Contents 167
1 Screener kit 169
2 Chassis 173
3 Maintenance Platform & screen box SUB-FRAME 179
4 Feeder 183
5 Screen Box 187
6 Fines Collector 199
7 Fines Conveyor 205
8 Mid Grade Conveyor 213
9 Tail Conveyor 221
10 Power Pack 229
11 Tracks 237
12 Hydraulic hoses 239
13 Service Kits 249
Electrical & Hydraulic Information 251
Appendix A – Electrical & Hydraulic Diagrams 255
OEM Documents & Data Sheets 271
Appendix B – OEM Manuals 273
Appendic C – Hazardous Substances 275
Appendix D – Heavy Component Weights 341

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