Sandvik Mining QJ330 Operator’s Manual – PDF DOWNLOAD

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Sandvik Mining QJ330 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QJ330 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 180
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sandvik Mining QJ330 Operator’s Manual – PDF DOWNLOAD

1 0 Safety Section 9
Safety Essentials 10
Safety Signs and Labels 11
Safety Hazards Pertaining to the Equipment 11
Symbols for Mandatory Actions 12
Symbols for Prohibited Actions 13
Hazard Symbols 13
Machine Legend Plate 14
Component Safety Features 15
Features for Operator Safety 15
Environmental Safety 16
Hazardous Materials 16
Machine Disposal 16
Personal Protective Equipment (PPE) 17
Entanglement Hazards 17
Required Personal Protective Equipment 17
Measure Noise Level 19
Vibration Levels 19
Organisational Safety Measures 20
Personnel Qualifications, Requirements and Responsiblities 20
Safety Advice Regarding Specific Operational Phases 21
Standard Operation 21
Blockage or Malfunction 21
Unguarded Areas 21
Special Work, Including Equipment Maintenance and Repairs During Operation, Disposal of Parts, and Hazardous
Materials 23
Securing the Equipment Before Performing Maintenance 23
Maintenance Site Conditions 23
Replacement & Removal of Components 23
Climbing, Falling 24
Safety Considerations During Maintenance 25
Safety Considerations During Cleaning 25
Removal of Safety Devices and Guards 25
Surrounding Structures 28
Safety When Refueling 28
Specific Hazards 29
Electrical Energy 29
Battery 30
Gas, Dust, Steam, Smoke and Noise 30
Welding or Naked Flames 31
Hydraulic Equipment 31
Hazardous Substances 32
Lockout and Tag Procedure 33
Removal of the Lockout and Tag 34
Operational Safety Considerations 34
Operator Selection And Qualification 35
Special Considerations For Maintenance And Repair Of Electrical System 35
Special Considerations For Maintenance Or Repair with Welding 36
Special Considerations For Maintenance Or Repair Of Hydraulic System 37
Handling And Disposal Of Hazardous Components And Materials 37
Warning Concerning Crystalline Silica And Similar Particulates 38
Special Considerations Concerning Dust Disposal 38
Location Of Emergency Stops On QJ330 39
2 0 Transport &Technical Data 41
Transport 42
Contents
Special Considerations For Transport Of The QJ330 42
Machine Preparation for Transport 42
Tracking the machine onto and off the transport vehicle 46
Transport and Working Dimensions 47
Technical Information 48
Standard Features 48
Options 48
Indentification of Main Units 48
Specification of Main Units 49
Feeder 49
Crusher 49
Main Conveyor 49
Tracks 49
Powerunit 50
Magnetic Separator 50
Side Conveyor 50
3 0 Product Overview 51
Product Overview 52
Major Components 52
Identification and Operation of the QJ330 Controls 53
Main Control Panel 54
Hydraulic Control Banks 55
Remote Control Unit 56
4 0 Commissioning and Shut Down 57
Commissioning & Shutdown Safety 58
What Are The Hazards And Dangers? 58
Who is at Risk 58
Are Precautions Adequate? 58
When carrying out maintenace or adjustment 58
Commissioning 59
Preparation for Machine STARTUP 59
Setting Language of Control Panel Display 59
Start-up Sequence For Tracking Machine 60
Raising the Main Conveyor 62
Machine Set-up 63
Setting the date/time 64
Operating the QJ330 65
Start-up Sequence For Running the Crusher 65
Auto Run Mode 66
Manual Run Mode 68
Feed Conveyor Adjustment 69
Parameter Adjustments 70
Diagnostic Menu 71
Fault Logs 72
Machine Shut Down 74
Manual Stop Sequence 74
Auto Stop Sequence 74
Emergency Stop 75
5 0 Operation 77
Engine Values 78
Setting hopper level sensor for the feed conveyor 79
Setting Down Stream Stop/Restart For the Feed Conveyor 79
Material Level in Hopper Warning 80
Copyright © Sandvik Mobile Screener’s & Crusher’s
ID:QJ330 en ver2
Contents
Copyright © Sandvik Mobile Screener’s & Crusher’s
ID:QJ330 en ver2
6 0 Maintenance 81
Maintenance Safety 82
What Are The Hazards And Dangers? 82
Who is at Risk 82
Are Precautions Adequate? 82
When carrying out maintenace or adjustment 82
Maintenance Schedule 83
Powerunit Engine and Hydraulic 83
Crusher, Feeder, Conveyors and General 84
V-Belt Tension 85
Engine Maintenace 85
Air Cleaner Maintenance 86
Battery Maintenace 87
Special Considerations For Maintenance Or Repair with Welding 87
Changing the Hydraulic Oil 88
Changing The Return Line Fliter 89
Check / Adding Fuel 89
Track Maintenance 90
Checking the Track Tension 90
Tighten the Tracks 91
Loosen the Tracks 91
Track Drive Units 92
Tensioning the Dirt Conveyor Beltt 93
Tensioning The Main Conveyor belt 94
Tracking the Belts 95
Emptying the Fuel Filter Water Trap 96
Maintenance Data 97
Hydraulic Oil Requirements for QJ330 Machines 97
Lubricants and Fluids 98
Greasing Schedule 99
Care of chrome 100
7 0 Trouble Shooting and Warranty 101
Trouble Shootting 102
Machine Faults 103
Machine Stop Pressed Fault Code 0 103
Radio Stop Pressed Fault Code 02 104
Low Hydraulic Oil Level Fault Code 03 105
High Hydraulic oil Temperature …Fault Code 04 105
No Radio Signal …Fault Code 05 106
Low Toggle Pressure …Fault Code 06… 106
High Drive Pressure …Fault Code 07 106
Low Main Conveyor Speed …Fault Code 08 106
Low Crusher Speed …Fault Code 09 107
Low Fuel Warning …Fault Code 10 107
Unit 2 Error …Fault Code 15 107
Unit 3 Error …Fault Code 16 107
Engine Faults 108
Engine Diagnostic Codes 109
Diagnostic Feedback 111
Tracking Diagnostics 112
Warranty 113
Standard Terms and Conditions 113
Commissioning and Warranty Registration 116
CAT Register Instructions 117
CAT C Series Warranty Statement 118
Contents
Maintenance Log 120
8 0 Spare Parts 123
Spare Parts 124
Spare Parts illustrations 124
Ordering Procedure: 124
Machine Assemblies 126
Top Level 126
Crusher Access Frame 128
Feeder Assembly 129
Main Conveyor 130
Fines Convoyeur 132
Powerunit 134
Deutz Powerunit 136
Caterpillar Powerunit 138
Deutz Engine 140
Caterpillar Engine 141
Jaw Crusher Assy 142
Hydraulic Tank 144
Diesel Tank 145
Feeder Collection Chute 146
Jacking Legs 148
Magnet Assy 149
Magnet Spares 150
Recommeded 2000 hours Spare Parts 151
CAT Engine Spare Parts 153
9 0 Electrical and Hydraulic 155
Electrical Schematics 156
Electrical Fittings 167
Hydraulic 168
Hydraulic Hose Kits 168
Hydraulic Components 172
Hydraulics Fittings 173
Hydraulic Circuit Diagrams 176
10 0 OEM Section 179
OEM Appendicies 180
CJ211 Jaw Crusher Operation 180
CJ211 Jaw Crusher Maintenace Manual 180
CJ211 Jaw Crusher Spare Parts 180
CJ211 Jaw Crusher Wear Parts 180
Eriez Magnetic Seperator 180
Roxon Vibrating Feeder 180
Crawler Tracks Operation Manual 180
M-PROS Control System Spare Parts 180
Optional Extra’s 180

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