Sany SY18C Hydraulic Excavator Operation Manual- PDF DOWNLOAD

Description

Sany SY18C Hydraulic Excavator Operation Manual- PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Sany SY18C Hydraulic Excavator Operation Manual- PDF DOWNLOAD

Introduction
Foreword

Please read and understand the user manual before machine startup, operator control, maintenance or repair. The advices of the user manual must be followed. These instructions are a requirement for safe machine operation and for the safety of personnel. Failure to observe the safety regulations can lead to property damage, serious injuries or death.

The user manual helps with:
▪ Using the machine in an optimal manner
▪ Preventing accidents
▪ Avoiding machine malfunctions due to improper operation
▪ Avoiding unintended use
▪ Increasing reliability
▪ Minimising repair costs and downtime
▪ Extending the machine’s service life

A printed copy of the user manual must be made available near the machine.

This is a translation of the original instructions. In
case of doubt, the German wording shall take precedence

Structure of the instructions
Structure of the instructions

This user manual consists of:
▪ Operating manual for the machine operator
▪ Maintenance manual for the maintenance technician
▪ Diagrams for the maintenance technician
▪ Installation instructions for the assembly personnel or Loading
information for the carrier

The user manual will be supplied in hard copy in the local language of the operating company . The loading instructions are provided in the form of a card. A CD ROM is included that also contains the original user manual in German. This user manual also includes functions that are marked as options. These functions are not included in every machine

TABLE OF CONTENTS:

Sany SY18C Hydraulic Excavator Operation Manual- PDF DOWNLOAD

Table of contents
1 EC declaration of conformity 3
2 Introduction 10
2.1 Foreword 10
2.2 Structure of the instructions 10
3 Safety 13
3.1 Intended use 13
3.2 Incorrect use 13
3.3 Operator duties 15
3.4 Obligations of maintenance personnel/
specialised personnel
15
3.5 Hazards around the machine 16
3.5.1 Ground 16
3.5.2 Power cables 16
3.5.3 Flammable / explosive environment 17
3.5.4 Storms 17
3.5.5 Poor visibility 17
3.5.6 Extreme climatic conditions 18
3.6 Hazard points on the machine 19
3.6.1 General dangers 19
3.6.2 Mechanical dangers 20
3.6.3 Hydraulic dangers 21
3.6.4 Electrical dangers 22
3.6.5 Dangers from lifting equipment 22
3.7 Personal protective equipment 24
3.8 Safety systems and protective devices 25
3.9 Safety markings 26
4 Machine description 31
4.1 Overview 31
4.2 Features 31
4.3 Assemblies 32
4.4 Cab 33
4.4.1 Emergency exit 34
Table of contents 5
4.4.2 EMERGENCY stop 34
4.4.3 Horn 35
4.4.4 Safety lever 36
4.4.5 Fire extinguisher 36
4.4.6 Rear-view mirrors 37
4.4.7 Seat belt 37
4.4.8 Acoustic driver warning 37
4.5 Maintenance doors 38
4.5.1 Rear side maintenance cover 38
4.5.2 Covers 39
4.6 Motor and gear units 40
4.6.1 Diesel engine 40
4.6.2 Track Drive System and Swing Motor 41
4.7 Hydraulic system 42
4.8 Electrical system / control 43
4.8.1 Lighting system 43
4.8.2 Fuses 44
4.8.3 Emergency stop 46
4.8.4 Acoustic driver warning 46
4.9 Boom 47
4.10 Bucket 47
4.11 Machine identification 48
5 Operation and display elements 51
5.1 In the cab 51
5.1.1 Overview 51
5.1.2 Emergency exit 52
5.1.3 Upper windscreen 53
5.1.4 Cab door window 55
5.1.5 Display 56
5.1.6 Toggle switch and buttons 57
5.1.7 Joysticks and pedals 60
5.1.8 Radio 66
5.2 Outside the cab 71
5.2.1 Main switch 71
5.2.2 Maintenance covers 71
Table of contents
6
6 Before starting operation 72
6.1 Daily checks 72
6.2 Removing the transport safety equipment 73
6.3 Cleaning before starting operations 73
6.4 Visual inspection 73
6.4.1 Exhaust system, engine and components
that heat up
73
6.4.2 Engine visual inspection 74
6.4.3 Exhaust system 74
6.4.4 Hydraulic system 74
6.4.5 Work equipment 75
6.4.6 Lower structure 75
6.4.7 Handles 75
6.4.8 Safety markings 75
6.5 Checking and lubricating the blade 77
6.6 Consumables and residues 78
6.6.1 Fuel 78
6.6.2 Engine oil 80
6.6.3 Hydraulic oil 81
6.6.4 Windscreen wiper fluid 82
6.6.5 Water separator 83
6.7 Setting up the operating position 85
6.7.1 Seat 85
6.8 Functions check 86
6.8.1 Seat belt 86
6.8.2 Lighting system 86
6.8.3 Horn 86
6.8.4 Display 86
6.8.5 Safety lever 87
6.8.6 Boom and excavator arm 87
6.8.7 Bucket 89
6.8.8 Blade 89
6.8.9 Track width settings 89
7 Operator control 91
7.1 Starting the machine 91
Table of contents 7
7.1.1 Starting the machine 91
7.1.2 Warm up the engine at low outside temperatures
91
7.2 Driving the machine 93
7.2.1 Preparing for driving 93
7.2.2 Driving forwards 94
7.2.3 Driving backwards 96
7.2.4 Stopping the machine 97
7.2.5 Turning the machine in place 98
7.2.6 Driving on a slope 99
7.2.7 Driving on uneven ground 100
7.2.8 Driving through water 101
7.2.9 Driving through sludge 102
7.3 Operating the equipment 105
7.3.1 Turning upper structure 105
7.3.2 Swivelling the boom 106
7.3.3 Lifting and lowering the boom 107
7.3.4 Move the excavator arm forward and back 107
7.3.5 Folding the bucket in and out 108
7.3.6 Raising and lowering the blade 109
7.3.7 Adjusting the blade width 110
7.4 Digging 111
7.4.1 Digging trenches 111
7.4.2 Excavating a ditch along a wall 112
7.4.3 Excavating 112
7.5 Loading 114
7.6 Leveling 115
7.7 Loading 116
7.7.1 Preparation 116
7.7.2 Driving onto the ramps and transport trailer 117
7.7.3 Securely parking the machine on the
transport trailer
118
7.7.4 Driving off the ramps and transport trailer 120
7.7.5 Lifting the machine 121
7.8 Operation at low external temperatures 123
7.9 Parking the machine 124
Table of contents
8
7.10 Securing the machine 124
8 Cleaning 126
8.1 Cleaning at the end of operations 126
9 Running in the machine 127
10 Error detection 128
10.1 Operator 128
10.2 Maintenance personnel 128
10.3 Service personnel 128
10.4 Supposed errors 129
10.5 Error codes 130
11 Error elimination 131
11.1 Troubleshooting and eliminating errors 132
11.2 Carrying out measures to eliminate errors 134
11.2.1 Fuses 135
11.2.2 Replacing a work spotlight bulb 137
11.2.3 Starting assistance from additional batter- 137
ies or generators
12 Additional equipment 139
12.1 Quick change system 139
12.1.1 Fitting a bucket with the quick change
mechanism
13 Loading the machine 142
14 Annex 145
14.1 Specifications 145
14.2 Digging range 148
14.3 Tightening torques 149
14.3.1 Screws with strength classes 8.8, 10.9,
14.3.2 Screws with strength classes 10.9 and 12.9
for the excavator
14.3.3 Hydraulic hose screw connections for the
excavator
14.3.4 Other screw connections for the excavator 151
Table of contents 9
14.4 Excavator buckets 152
14.5 Operating material overview 153
14.5.1 Fluid capacities of the machine 153
14.5.2 Specifications for consumables 153
14.5.3 Information about the use of grease 154
14.5.4 Information about the use of fuel 154
14.5.5 Information on using window washer fluid 154
Glossary 155
Index 158

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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