Shuttlelift Grove Crane CD3340B/YB4411 Operator Manual PDF

Description

Shuttlelift Grove Crane CD3340B/YB4411 Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Shuttlelift Grove Crane CD3340B/YB4411 Operator Manual – PDF DOWNLOAD

Language : English
Pages :140
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Shuttlelift Grove Crane CD3340B/YB4411 Operator Manual – PDF DOWNLOAD

Introduction 7
The Manual 7
Directional Reference 7
Serial Number Decal 7
Serial Number 7
Reports 7
Disclaimer 8
Customer Support 8
New Owners 8
Specifications 9
Nomenclature 11
Safety Information 13
Safety Messages 13
General 13
Safety Alert Symbol 14
Signal Words 14
General 14
Accidents 14
Operator Information 14
Operator Qualifications 15
Operational Aids 16
Rated Capacity Limiter (RCL) Systems (If Equipped) 16
Anti-Two-Blocking Device 16
Working Area Limiter (If Equipped) 17
Crane Stability/Structural Strength 17
Load Charts 18
Work Site 18
Wind Forces 18
Lifting Operations 19
Counterweight 20
Outrigger Lift Off 20
Multiple Crane Lifts 20
Pile Driving and Extracting 21
Crane Equipment 21
Crane Inspection 21
Electrocution Hazard 21
Set-Up and Operation 23
Electrocution Hazard Devices 23
Electrical Contact 24
Special Operating Conditions and Equipment 24
Personnel Handling 24
Environmental Protection 25
Maintenance 25
Service and Repairs 26
Lubrication 27
Tires 27
Hoist Rope 27
Wire Rope 27
Synthetic Hoist Rope 28
Sheaves 29
Batteries 29
Engine 29
Transporting the Crane 30
Travel Operation 30
Work Practices 31
Personal Considerations 31
Crane Access 31
Job Preparation 31
Working 32
Lifting 32
Hand Signals 33
Boom Extension 35
Parking and Securing 35
Shut-Down 35
Cold Weather Operation 35
Temperature Effects on Hook Blocks 36
Temperature Effects on Hydraulic Cylinders 36
Overload Inspection 37
Boom Inspection 39
Superstructure Inspection 41
Carrier Inspection 43
Operating Controls and Procedures 45
Controls, Switches, and Gauges 45
Cab Controls 45
Swing Control 45
Telescope Control 45
Hoist Control 45
Boom Lift Control 45
Accelerator Pedal 46
Brake Pedal 46
Steering Wheel 46
Turn Signal/Windshield Wiper Lever 46
Left Dash Controls 47
Defroster Switch 47
Error Code Screen Toggle Switch 47
Steering Select Switch 47
Outrigger Extend/Retract Switch 47
Headlights/Work Lights Switch 47
Emergency Stop Switch 47
Right Dash Controls 48
Drum Rotation Indicator Lights (DRI) 48
Outrigger/Stabilizer Select Switches 48
Hazard Lights Switch 48
Crane Function Switch 48
Parking Brake Switch 48
Ignition Switch 48
Winch Switch (Optional) 48
360° Swing Lock Switch 48
360° Swing Lock Indicator 48
Indicator and Gauge Display 49
Fuel Gauge 50
Left Turn Signal Indicator 50
Voltmeter 50
Hourmeter 50
Diagnostic Fault Codes 50
Tachometer 50
Right Turn Signal Indicator 50
Engine Coolant Temperature Gauge 50
Crane Function Enabled Indicator 50
Outrigger Monitoring Indicator 50
Third Wrap Indicator 50
Headlights Indicator 50
Work Lights Indicator 50
Axle Lockout Indicator 50
Hydraulic Oil High Temperature Indicator 50
Engine Wait to Start Indicator 50
Engine Stop Indicator 50
Engine Warning Indicator 50
Parking Brake Engaged Indicator 50
Low Brake Pressure Indicator 51
Low Engine Oil Pressure Indicator 51
Battery Charge Indicator 51
Transmission Oil Temperature Indicator 51
Low Transmission Oil Pressure Indicator 51
Crane Level Indicator 51
Engine Warning and Stop Lights 51
Rated Capacity Indicator (RCI) 52
Air Conditioning/Heater Controls 52
Boom Angle Indicator 52
Outrigger Controls 52
Steering Controls 53
Two-Wheel Steer Mode 53
Four-Wheel Steer Mode 53
Crab Steer Mode 53
Operator’s Cab 54
Heater/Air Conditioner 54
Defroster 54
Seat Adjustment 55
Seat Belt 55
Cab Door (Enclosed Cab) 55
Opening the Cab Door from Outside 55
Opening the Door from Inside 55
Locking the Cab Door 55
Opening Side Window 55
Fire Extinguisher 55
Crane Operation 56
Crane Warm-up Procedures 56
Engine 56
Transmission 56
Hoist 56
Swing Drive and Turntable Bearing 56
Axles 57
Hydraulic Oil System 57
Starting the Engine 57
Normal Engine Starting 57
Towing or Pushing the Crane to Start the Engine 58
Jump Starting the Engine 58
Traveling with the Crane 59
Changing Travel Direction 60
Shifting Gears 60
Stopping Travel 61
Operating the Outrigger Controls 61
Proper Leveling of the Crane 61
Bubble Level Adjustment 61
To Extend and Lower the Outriggers 61
Extending the outriggers 62
Lowering the Stabilizers 62
Outrigger Monitoring System (OMS) (Optional—Standard in North America) 62
Raising the Stabilizers 63
Retracting the Outriggers 63
Operating the Boom Controls 63
Boom Swing Operation 64
To Rotate the Mast to the Left (Counterclockwise) 64
To Stop Rotation 64
To Rotate the Mast Right (Clockwise) 64
Boom Telescope Operation 65
To Extend the Boom 65
To Stop Extension/Retraction 65
To Retract the Boom 65
Boom Lift Operation 66
To Raise the Boom 66
To Stop Boom Movement 66
To Lower the Boom 0
Hoist Operation 67
To Raise the Hookblock 67
To Stop Hoist Rotation 67
To Lower the Hookblock 67
Optional Controls Operation 69
Under Deck Winch 69
To Extend the Wire Rope 69
To Stop the Winch 69
To Retract the Wire Rope 69
Operating Practices 70
Handling a Load 70
Attaching the Load 70
Holding the Load 70
Moving the Load 70
Travel on Slopes 70
Traveling with a Load (Pick and Carry) 71
Elevating Personnel 71
Preparation and Setup 71
Lifting Personnel 71
Capacity Limitations 72
Turning Clearances 72
Crane Shutdown 72
Battery Disconnect 72
Unattended Crane 72
Towing a Disabled Crane 72
Capacity Chart 73
Using the Capacity Chart 73
Determining Operating Radius 73
Determining Lift Capacity 73
Things to Observe when Using the Capacity Chart 73
Determining Lift Capacity at the Boom Extension 74
Pick and Carry Ranges 74
Attachments 77
Pivoting Boom Head 77
Boom Head Positions 77
Positions When No Boom Extension is Attached 77
Positions When A Boom Extension is Attached 77
Adjusting the Boom Extension Offset 80
Hoist Block 81
Removing the Hoist Block 81
Installing the Hoist Block 81
Boom Extension 82
Installing the Boom Extension 82
Adjusting the Boom Extension Angle 82
Stowing the Boom Extension 82
Using Telescopic Boom Extension 82
Extending 82
Retracting 82
Installing Cable on the Hoist 84
Wire Rope Wedge Socket 85
Maintenance 87
Introduction 87
Spark Arresting Mufflers 88
Safety List 88
Lubricants 88
Environmental Protection 88
Maintenance Records 88
Special Maintenance 89
Delivery Inspection 89
After First 50 Hours of Operation (New Cranes) 89
Cranes Not in Regular Use 89
Preventive Maintenance 90
Maintenance Schedule and Checklist 90
Lubricants 92
Lubrication Points 93
Grease Fittings 95
Scheduled Maintenance 100
Daily (Walk-Around) Inspection 100
Inspections 100
Inspect the Anti-double Blocking System 100
Inspect the Wire Rope 100
Inspect Reeving, Clamps and Connections 100
Inspect the Lifting Hook 100
Inspect All Safety Devices 100
Check Controls Operation 100
Component/System Checks 100
Check Fuel Level 100
Check the Engine Crankcase Oil Level 101
Check the Transmission Oil Level 101
Check Engine Coolant Level 101
Drain Water from Engine Fuel Filter/Water Separator 102
Check Hydraulic Oil Level 102
Check the Air Cleaner Restriction Indicator 102
Removing the Element 103
Inspecting the Element 103
Cleaning the Element 103
Installing the Element 103
Check the Tire Pressure 103
50 Hours of Operation 104
Clean/Inspect the Air Cleaner VacValve 104
Wire Rope Inspection 104
Inspection 104
General Inspection 104
Grease Fittings 104
Lubricate the Boom Slides 105
Lubricate the Boom Chains 105
100 Hours of Operation 107
Check Wheel Nut Torque 107
Inspect the Fan Belts 107
Check Belt Tension 107
Inspect for Damage 107
250 Hours of Operation 108
Inspect the Boom Chains 108
Inspect Boom Chain Tension 108
Inspect Hydraulic Hoses 109
Clean Battery and Cables 109
Clean the Radiator 110
Lubricate the Wire Rope 110
Lubricate the Swing Gear and Pinion 110
Replace the Engine Crankcase Oil and Filter 111
Torque Critical Bolts 111
Hoist Gearbox Mounting Bolts 111
Swing Gearbox Mounting Bolts 111
Mast Mounting Bolts 112
Swing Bearing to Frame Bolts 112
Mast to Swing Bearing Mounting Bolts 113
Front Axle Mounting Bolts 113
Rear Axle Mounting Bolts 113
500 Hours of Operation 114
Inspect Tires for Damage 114
Inspect Parking Brake Pads 114
Replace Fuel Filter 114
Replace Air Cleaner Element 114
Add Rust Inhibitor to Engine Cooling System 115
Lubricate the Outrigger Slides 115
Add Grease to the Swing Gearbox 115
Check the Axle Housing Lubricant Level 116
Check the Wheel Hub Lubricant Level 116
Check Hoist Gearbox and Brake Lubricant (Model 1259W) 117
Check Boom Hoist Lubricant Level (Model PD12C) 118
1000 Hours of Operation 119
Replace the Transmission Oil and Filter 119
Replace the Axle Housing Lubricant 120
Replace Axle Wheel Hub Lubricant 121
Replace Hoist Gearbox and Brake Lubricant (Model 1259W) 121
Replace the Hoist Gearbox and Brake Lubricant 122
Hoist Gearbox 122
Hoist Brake 122
Replace Hoist Gearbox and Brake Lubricant (Model PD12C) 123
Lubricate the Rear Axle Bearings 124
Replace the Hydraulic Oil 124
Replace the Hydraulic Filter 124
Check Swing Gear/Pinion Backlash 125
2000 Hours of Operation 126
Replace the Engine Coolant 126
Inspect the Crane Structure and Booms for Damage 126
Test the Rated Capacity Limiter (Option) 126
Miscellaneous Maintenance 127
Batteries/Charging System 127
Checking the Charging System 127
Normal Operating Ranges 127
Charging the Battery 127
Replacing the Battery 127
Battery Electrolyte First Aid 127
Fuel System 127
Fuel Storage 128
Fuse and Relay Replacement 128
Adjustments 131
All adjustments must be performed by a qualified mechanic 131
Specifications 133
Lubricants and Capacities 133
Engine Oil Specifications 134
Oil Performance Recommendations 134
Oil Viscosity Recommendations 134
New Engine Break-In Oils 134
Diesel Fuel 135
Relief Valve Settings 135
General Specifications 136
Dimensions 138
Chart 1 Recommended Planetary Gear Oil 134

Customer Support: [email protected]

S.M