Siemens SINAMICS S110 Equipment Manual 2008 – PM340 Power Modules & CU305 Control Units PDF

Description

Siemens SINAMICS S110 Equipment Manual — Edition 10.2008

The Siemens SINAMICS S110 Equipment Manual 2008 is the hardware-side reference for the SINAMICS S110 single-axis servo drive system in Blocksize format. It documents the physical components that make up a drive line-up — the PM340 Power Modules, the CU305 DP and CU305 CAN Control Units, and every line-side, DC link, motor-side and supplementary component that supports them. Rather than drive functions or parameter lists, this manual is about the equipment itself: how each unit is built, how it is mounted in a cabinet, how it is wired, what its terminals are, and what its technical data limits are. It is the document an installer, panel builder or commissioning engineer reaches for when a drive has to be physically assembled and connected correctly.

The manual is written for machine manufacturers, commissioning engineers and service personnel working with SINAMICS equipment, and it assumes the reader is mounting components into a cabinet or closed electrical operating area rather than wiring a drive on a bench. Every chapter carries its own safety notices — grounding rules, discharge times, cooling clearances and protective conductor requirements — because the equipment operates at hazardous voltage levels.

File Details

• Manual type: Equipment Manual (hardware / component documentation)
• Brand / manufacturer: Siemens AG, Industry Sector, Drive Technologies, Motion Control Systems
• Product line: SINAMICS S110 (AC Drives, single-axis servo, Blocksize format)
• Document number: 6SL3097-4AC10-0BP0
• Edition / date: Edition 10.2008
• Language: English
• File format: PDF
• Coverage: PM340 Power Modules, CU305 Control Units, line-side, DC link and motor-side power components, Sensor Modules and accessories

Chapters Covered

• 1 System overview — field of application, platform concept and Totally Integrated Automation, SINAMICS S110 overview, component overview, system data, standards
• 2 Line-side power components — introduction, line connection variants (direct, autotransformer, isolating transformer), line filter, line reactors
• 3 Power Modules — Power Modules Blocksize (PM340) and Power Modules Blocksize Liquid Cooled (PM340), interface descriptions, dimension drawings, mounting, technical data
• 4 DC link components — braking resistors in blocksize format
• 5 Motor-side power components — motor reactors in blocksize format
• 6 CU305 Control Units — description, safety information, interface description for CU305 DP and CU305 CAN, common interfaces, dimension drawing, mounting, technical data
• 7 Supplementary system components and encoder system integration — Basic Operator Panel BOP20, Sensor Module Cabinet-Mounted SMC10, SMC20 and SMC30
• 8 Accessories — DRIVE-CLiQ cabinet gland, DRIVE-CLiQ coupling, Screening Kit
• 9 Cabinet design and EMC for components, Blocksize format — device selection, 24 V DC supply voltage, arrangement of components, EMC and cable routing, electrical cabinet cooling
• 10 Service and maintenance — replacing hardware components and replacing the fan
• Appendix A — spring-loaded terminals and screw terminals
• Appendix B — list of abbreviations

Taken as a whole, the manual walks a technician through the complete physical build of a SINAMICS S110 drive line-up. Chapter 2 establishes how the drive connects to the supply, including when an autotransformer is acceptable and when an isolating transformer becomes mandatory — a distinction that matters on IT and TT systems and at installation altitudes above 2000 m. Chapter 3 is the heart of the document for hardware work: it details the PM340 across frame sizes FSA to FSF, both air-cooled and liquid-cooled, including terminal arrangements, tightening torques, drilling templates, dimension drawings and full technical data with current de-rating curves for pulse frequency, ambient temperature, installation altitude and DC link voltage variation.

Chapter 6 turns to the control layer with the CU305 DP and CU305 CAN, mapping every interface — the DRIVE-CLiQ port, failsafe digital inputs and outputs, digital inputs/outputs with analog input, motor temperature sensor input, the HTL/TTL/SSI encoder interface, RS232 serial interface, measuring sockets and the memory card slot — along with LED diagnostic tables for RDY, COM, OUT >5 V and MOD states. Chapter 7 extends this to encoder integration through the SMC10 for resolvers, the SMC20 for SIN/COS 1 Vpp, EnDat 2.1 and SSI encoders, and the SMC30 for TTL, HTL and SSI encoders, each with its own pinout tables, connection examples and maximum encoder cable lengths.

Cabinet Design, EMC and Cooling

Chapter 9 is a practical panel-building guide in its own right. It covers line disconnecting devices, overcurrent protection with line fuses or circuit-breakers, line contactors and their overvoltage limiters, the 24 V DC supply including recommended SITOP power supply units and typical current consumption figures for every component, arrangement of components on conductive mounting surfaces, cable shielding and routing rules, equipotential bonding cross-sections, and electrical cabinet cooling with the cooling clearances required above and below each component. The power loss table for rated operation helps size the cabinet ventilation or air conditioning.

Accessories and Shielding Hardware

The accessories chapter documents the DRIVE-CLiQ cabinet gland for passing DRIVE-CLiQ connections through a cabinet wall while keeping IP67 outside and IP20/IPXXB inside, the DRIVE-CLiQ coupling for joining two DRIVE-CLiQ cables at IP67, and the Screening Kit for connecting power cable shields across all frame sizes. These are the small parts that determine whether a panel meets its EMC obligations, and the manual gives dimension drawings, cut-outs and mounting instructions for each.

Diagnostics, Service and Maintenance

LED behaviour tables appear throughout the manual for the Control Units, the Sensor Modules and the encoder supply state, giving cause and remedy for each state rather than just a colour code. The service and maintenance chapter covers replacing hardware components and replacing the fan on the PM340 for every frame size, with the relevant tightening torques. Appendix A gives connectable conductor cross-sections, insulation stripping lengths, tools and tightening torques for both the spring-loaded terminals and the screw terminals used on the equipment.

Why This Manual Matters for the Job

SINAMICS S110 hardware is not forgiving of improvisation. The wrong line filter on an IT supply, an autotransformer used where an isolating transformer is required, a missing cooling clearance, an insufficient protective conductor cross-section or an unshielded brake conductor run alongside a motor cable are all failure modes this manual explicitly warns about — and each one is a physical, verifiable instruction rather than a guideline. Having the original equipment documentation means the terminal assignments, frame-size-specific dimensions, drilling templates and tightening torques are available before the first hole is drilled, not after a component is damaged.

With this Siemens SINAMICS S110 Equipment Manual on hand, an installer can lay out a cabinet correctly the first time, select the right line-side components for the supply type, wire the CU305 interfaces to the correct pins, match an encoder to the correct Sensor Module, and commission the cooling circuit on a liquid-cooled Power Module with the correct hose length and coolant checks. A service technician can trace an LED fault state to its remedy, confirm whether a fan can be replaced in place, and verify torque values before reassembly. Panel builders can size overcurrent protection and 24 V supply loading from the tables instead of estimating.

IMAGES PREVIEW

The document is delivered as an instant PDF download — no shipping, no waiting for a physical copy, and no risk of a greasy workshop binder losing pages. It opens on any laptop, tablet or phone, and individual pages, wiring diagrams or data tables can be printed and taken to the panel for the duration of the job.