SKF Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2E68F05 – PDF DOWNLOAD
SKF INFINITY BLASTHOLE DRILL SERVICE MANUAL CAT ROTARY TRACK DRILL SN 2E68F05 – PDF DOWNLOAD:
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SKF Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2E68F05 – PDF DOWNLOADSKF Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2E68F05 – PDF DOWNLOAD
DESCRIPTION:
SKF Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2E68F05 – PDF DOWNLOAD
Safety Information :
This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing the necessary service work to maintain your drill in good operating condition. This manual contains repair and adjustment information for all major operating systems on the machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to manufacturer.
The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation. It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine.
It is your responsibility to know the manufacturer’s specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions.
Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognised safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.
TABLE OF CONTENTS:
SKF Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2E68F05 – PDF DOWNLOAD
SKF Infinity Blasthole Drill Serial No. 2E68F05 Service Manual..................................................... 1
Parts Ordering and Product Support............................................................................. 3
Safety Information............................................................................................. 4
Contents....................................................................................................... 5
Section 1 – Safety......................................................................................... 5
Section 2 - Operator's Cab / Controls...................................................................... 5
Section 3 - Main Frame / Crawlers.......................................................................... 6
Section 4 - Engine / Drive Train / Compressor.............................................................. 8
Section 5 - Dust Control System............................................................................ 10
Section 6 - Mast / Rotary Drive / Pipe Rack................................................................ 11
Section 7 - Hydraulic Systems.............................................................................. 12
Section 8 - Electrical components.......................................................................... 15
Section 9 - Lubrication and Preventive Maintenance......................................................... 15
General Locator................................................................................................ 18
Rear and Right Hand Side View.............................................................................. 18
Front and Left Hand Side................................................................................... 19
Overview................................................................................................... 20
Notes.......................................................................................................... 21
Section 1 Safety............................................................................................... 23
Contents................................................................................................... 25
Page 1-3............................................................................................... 25
Safety..................................................................................................... 27
Overview of Potential Hazards.......................................................................... 27
Personal Protective Equipment.......................................................................... 27
Noise.................................................................................................. 27
Electrical Contact..................................................................................... 27
Contaminated Air....................................................................................... 28
Moving and Rotating Parts.............................................................................. 29
High Pressure Air or Fluid............................................................................. 29
Before Operation....................................................................................... 29
During Operation....................................................................................... 30
Maintenance............................................................................................ 32
Equipment Transfer..................................................................................... 32
Safety Locator......................................................................................... 33
Right Side View.................................................................................... 33
Front and Left side View........................................................................... 34
Over View.......................................................................................... 35
Notes...................................................................................................... 36
Section 2 Operators Cab / Controls............................................................................. 37
Contents................................................................................................... 39
Page 2-3............................................................................................... 39
Graphic Symbol Legend...................................................................................... 41
Graphic Symbol Legend.................................................................................. 41
Warning Decals............................................................................................. 45
Warning Decals......................................................................................... 45
Operator Control and Instrument Panels..................................................................... 48
Control Panels......................................................................................... 48
Right Hand Control Panel............................................................................... 48
Instrument Panel....................................................................................... 50
Circuit Breakers....................................................................................... 51
Light Switches......................................................................................... 51
System Pressure Gauge Panel............................................................................ 52
Left Hand Control Panels............................................................................... 54
Cab Foot Controls...................................................................................... 58
Thread Grease Switch................................................................................... 58
Pipe Safety Arm Override Switch........................................................................ 58
Machine Stability.......................................................................................... 59
Tramming Procedure..................................................................................... 59
Track Adjustments...................................................................................... 59
New Machine Procedure.................................................................................. 60
General Maintenance Checks While Tramming.............................................................. 60
Roller Locations....................................................................................... 61
Temperature and Condition Record Chart for Walking..................................................... 62
Propelling the Machine................................................................................. 63
Stability Limits....................................................................................... 65
SKF Transient Stability Limits......................................................................... 66
Cab Heater................................................................................................. 67
Cab Heater Fault Isolation............................................................................. 67
T8 Series Split System Air Conditioning.................................................................... 68
Section 1.0 Technical Data and Control Settings....................................................... 69
Section 2.0 Installation and Commissioning............................................................. 71
Section 3.0 Routine Maintenance Procedures............................................................ 75
Section 4.0 Fault Diagnosis............................................................................ 76
Section 5.0 Reference Drawings........................................................................ 85
Notes...................................................................................................... 91
Section 3 Main Frame / Crawlers................................................................................ 93
Contents................................................................................................... 95
Page 3-3............................................................................................... 95
Page 3-4............................................................................................... 96
Main Frame Repair - General................................................................................ 97
Main Frame Repair...................................................................................... 97
Weld Inspection Schedule................................................................................... 98
Main Frame............................................................................................. 98
Levelling Jacks............................................................................................ 99
Levelling Jack Cylinder................................................................................ 99
Levelling Jacks........................................................................................100
Limit Switch...........................................................................................100
Levelling Jack Cylinders...............................................................................100
Mast Elevating Cylinders...................................................................................101
Mast Elevating Cylinders...............................................................................101
Internal Counterbalance Valve..........................................................................102
Fuelling Valves............................................................................................104
Hydrau-Flo® Fuelling Valves............................................................................104
Crawler Assembly...........................................................................................106
Crawler Assembly.......................................................................................106
Crawler Component Repair...............................................................................107
Tramming...................................................................................................108
Maintenance Checks for Tramming........................................................................108
Track Adjustments......................................................................................108
New Machine Procedure..................................................................................109
General Maintenance Checks While Tramming..............................................................109
Roller Locations.......................................................................................110
Temperature and Condition Record Chart for Walking.....................................................111
Metric Bolt Torque.........................................................................................112
Metric Bolt Torque Specification.......................................................................112
Track Maintenance..........................................................................................113
Before Operating the Machine...........................................................................113
General Maintenance....................................................................................113
Track Tension..............................................................................................114
Track Assembly.........................................................................................114
Hydraulic Tensioner....................................................................................116
Track Tension Unit.....................................................................................117
Track and Support Rollers..................................................................................118
Track Roller...........................................................................................118
Track Roller Unit......................................................................................119
Track Roller – Assembly................................................................................120
Track Roller – Test and Install........................................................................121
Support Roller.........................................................................................123
Track Chain................................................................................................127
Track Chain............................................................................................127
Track Shoes Installation...................................................................................130
Track Link Position....................................................................................130
Track Shoe – Mounting to Track Chain...................................................................130
Track Shoe bolt Torque (Direct Torque Method)..............................................................132
Bolt Torque KN111......................................................................................132
Track Shoe bolt Torque (Torque Turn Method)................................................................133
Bolt Torque KN111......................................................................................133
Track Chain and Shoe Installation..........................................................................134
Track Chain with Shoes.................................................................................134
Final Drive Unit...........................................................................................136
Final Drive Unit.......................................................................................136
Removal from Track Frame...............................................................................137
Installation into Track Frame..........................................................................138
Final Drive Maintenance................................................................................139
Final Drive Oil........................................................................................140
Final Drive Assembly...................................................................................142
Parking Brake – Description............................................................................143
General Description....................................................................................144
General Recommendations for Disassembly and Assembly Operations........................................144
Final Drive – Disconnect and Parking Brake.............................................................146
Towing Procedure – Gear Drive Disconnect...............................................................146
Parking Brake – Description............................................................................147
Untitled...............................................................................................147
Sealing Compounds and Adhesives........................................................................148
Filling and Checks.....................................................................................150
Service Schedule.......................................................................................150
Tightening Torques.....................................................................................151
Lubrication / Greasing – Grades and Application Range..................................................151
Troubleshooting........................................................................................152
Special Tools..........................................................................................152
Idler Unit.................................................................................................153
Idler Unit.............................................................................................153
Track and Sprocket Inspection..............................................................................157
Track Inspection and Wear Limit Guide..................................................................157
Sprocket Wear Patterns.................................................................................162
Auxiliary Crane............................................................................................168
Hydraulic Crane – Rear Deck Crane Palfinge PC1500......................................................168
Rear Deck Crane Palfinge PC1500 Service Information....................................................169
Checking Bolted Connections............................................................................169
Maintenance Chart......................................................................................170
Lubrication............................................................................................172
Hydraulic Fluids.......................................................................................175
Oil Change / Oil Maintenance...........................................................................176
Cleaning Agents and Equipment..........................................................................176
Repairing Paint Damage.................................................................................177
Removal From Service and Disposal......................................................................177
Notes......................................................................................................178
Section 4 Engine / Drive Train / Compressor....................................................................179
Contents...................................................................................................181
Page 4-3...............................................................................................181
Page 4-4...............................................................................................182
Power Group Locator........................................................................................183
Power Group Locator....................................................................................183
Test Point Locator.........................................................................................184
Test Point Locator.....................................................................................184
Engine.....................................................................................................186
Cummins Engine.........................................................................................186
Oil Reserve Systems....................................................................................187
LED Monitor Readings...................................................................................188
Adjustment of Running Oil Level........................................................................188
Wiring Diagram – Oil Reserve Basic Circuit.............................................................189
Oil Pressure Switch....................................................................................189
Oil Reserve System.....................................................................................189
Troubleshooting........................................................................................190
Maintenance............................................................................................190
Engine Fuel System – QSK19 Tier II.....................................................................191
Filtration Hardware Mounting...........................................................................195
Fuel Plumbing..........................................................................................195
Installation Requirements..............................................................................196
Installation and Operation Recommendations.............................................................196
Fuel Filter (Stage 1)..................................................................................198
Fuel Filter (Stage 2)..................................................................................202
Engine and Compressor Air Cleaners.........................................................................205
Engine and Compressor Air Cleaner Service Assembly.....................................................205
Engine and Compressor Air Cleaner Service..............................................................206
Flexible Drive Coupling....................................................................................209
Flexible Drive Coupling Service........................................................................209
Pump Drive.................................................................................................211
Pump Drive Assembly – Removal and Replacement..........................................................211
Pump Drive Gearbox.....................................................................................212
Pump Drive Gearbox – Repair............................................................................212
Hydraulic Pumps............................................................................................214
Pump Arrangement.......................................................................................214
Hydraulic Pumps – Removal and Replacement..............................................................215
Compressor Installation....................................................................................216
1700cfm / 100psi Compressor Assembly...................................................................216
Safety.................................................................................................217
Compressor Installation................................................................................220
Compressor Drive Coupling..............................................................................221
Compressor Alignment...................................................................................222
Mounting Instructions for Arcusaflex Flywheel Couplings................................................223
Taper-Loc Bushing Installation – Model AC-T5.SN. F2. V1. 3535..........................................224
Tightening Torques for Arcusaflex Flywheel Couplings...................................................224
Compressor Shaft Seal......................................................................................225
Compressor Shaft Seal..................................................................................225
Low Pressure Compressor....................................................................................227
Description............................................................................................227
Compressed Air Functions...............................................................................227
Compressor Inlet Valve Control System..................................................................231
nlet Valve.............................................................................................232
Compressor Regulation..................................................................................234
Relieving Regulators...................................................................................235
Reducing Regulators....................................................................................237
System Blowdown Valve..................................................................................239
Running Blowdown Valve.................................................................................240
Spiral Valve...........................................................................................242
Compressor Air and Oil Circuits – 1700cfm @ 100psi.....................................................242
Compressor Air Circuit Parts List......................................................................245
Compressor Air Circuit Legend..........................................................................245
Compressor Control Set-up Vented Poppet Inlet – Shutdown...............................................246
Compressor Control Set-up Vented Poppet Inlet – Initial Start-up Below 50psi...........................247
Compressor Control Set-up Vented Poppet Inlet – Initial Start-up Above 50psi...........................248
Compressor Control Set-up Vented Poppet Inlet – Run Unloaded...........................................249
Compressor Control Set-up Vented Poppet Inlet – Drilling...............................................250
Compressor Control Set-up Vented Poppet Inlet – Shutting Down..........................................251
Operation..............................................................................................252
Compressor Maintenance.....................................................................................254
General Maintenance....................................................................................254
Discharge Check Valve..................................................................................256
Compressor Receiver Tank Assembly......................................................................257
Separator Elements.....................................................................................258
Scavenge Line..........................................................................................259
Compressor Discharge Temperature Gauge, Switch and Sender..............................................261
Minimum Pressure Valve.................................................................................262
Minimum Pressure / Check Valve Maintenance.............................................................262
Thermal Bypass Valve...................................................................................263
Thermal Bypass Valve Maintenance.......................................................................264
Compressor Fluid Filter................................................................................266
Changing Filter Elements...............................................................................267
Oil Stop Valve.........................................................................................268
Troubleshooting........................................................................................269
Coolers....................................................................................................271
Hydraulic Oil / Radiator Cooler Assembly...............................................................271
Compressor Oil Cooler..................................................................................272
Fan Speed..............................................................................................272
Engine Cooler / Radiator...............................................................................273
Aluminium Tube Air to Oil Cooler...........................................................................274
Aluminium Tube Air to Oil Cooler – Standard Parts......................................................274
Removal and Replacement................................................................................275
Internal Cleaning......................................................................................277
Radiator Cooler............................................................................................279
Typical Radiator Core – Standard Parts.................................................................279
Cleaning...............................................................................................280
Tube Removal...........................................................................................281
Seal Installation......................................................................................282
Lubricating Seals and Tube Ends........................................................................282
Tube Installation......................................................................................283
Notes......................................................................................................286
Section 5 Dust Control System..................................................................................287
Contents...................................................................................................289
Page 5-3...............................................................................................289
Dust Control System........................................................................................291
Dust Control Systems...................................................................................291
Water Injection............................................................................................293
Water Tanks............................................................................................293
Water Injection Pump...................................................................................294
Water Injection Relief Valve...........................................................................294
Water Injection Control................................................................................295
Water Injection Basic Circuit..........................................................................297
Water Pump.................................................................................................298
Water Injection Pump Assembly..........................................................................298
Pump Specification.....................................................................................299
Torque Requirements....................................................................................299
Servicing Instructions.................................................................................299
Servicing the Plunger Packings.........................................................................299
Reassembling Plunger Packings..........................................................................300
Servicing the Pump Valves..............................................................................300
Reassembling Valve Parts...............................................................................300
Servicing the Crankshaft...............................................................................301
Servicing the Crossheads...............................................................................301
Replacing Piston Cup Seals.............................................................................302
Replacing Suction and Discharge Valves.................................................................303
Replacing Power End Bearings...........................................................................304
Servicing the Wrist Pin Bearings.......................................................................305
Fastener Torque Requirements...........................................................................305
Recommended Lubricants.................................................................................306
Water Pump Motor Repair................................................................................306
Water Pump Drive Coupling..............................................................................306
Level and Flow Transducer..............................................................................306
Notes......................................................................................................307
Section 6 Mast / Rotary Drive / Pipe Rack......................................................................309
Contents...................................................................................................311
Page 6-3...............................................................................................311
Page 6-4...............................................................................................312
Mast Weldment..............................................................................................313
Mast Repair............................................................................................313
Weld Inspection Schedule...................................................................................314
Mast Inspection........................................................................................314
Mast Assembly and Installation.............................................................................315
Mast Assembly..........................................................................................315
Mast Pivot Caps........................................................................................316
Mast Elevate Cylinders.................................................................................317
Angle Drilling.........................................................................................317
Mast / Drill Without Mast..............................................................................318
Mast Assembly..........................................................................................319
Raising the Mast.......................................................................................319
Hoist / Pulldown Cylinder..................................................................................321
Hoist / Pulldown Cylinder..............................................................................321
Feed Cylinder System...................................................................................322
Removal................................................................................................323
Installation...........................................................................................324
Repair.................................................................................................325
General Information....................................................................................325
Hoist / Pulldown Cable.....................................................................................326
Hoist / Pulldown Cable Adjustment......................................................................326
Hoist / Pulldown Cable Replacement.....................................................................327
Wire Rope..............................................................................................328
Rotary Drive...............................................................................................329
Alignment Procedure....................................................................................329
Rotary Drive Assembly..................................................................................330
Rotary Drive – Removal from Mast.......................................................................331
Rotary Drive – Installation............................................................................331
Single Motor Rotary Drive Gearbox......................................................................332
Manufacturers Recommendations – Blast Hole Drilling Consumables .......................................333
Air Swivel (Single Seal Style).........................................................................334
Rotary Drive Motor – Repair............................................................................335
Torque Limit Table Grade 8 UNC.........................................................................336
Torque Limit Table Grade 8 UNF.........................................................................337
Rotary Drive Motor.....................................................................................338
Deck Wrench................................................................................................339
Deck Wrench............................................................................................339
H.O.B.O Wrench.............................................................................................340
H.O.B.O Wrench.........................................................................................340
Tong Dies..............................................................................................341
Optional Hydraulic Operated Bit Basket – H.O.B.B.......................................................342
Pipe Positioner............................................................................................343
Pipe Positioner........................................................................................343
Carousel Pipe Rack.........................................................................................344
Carousel Pipe Rack.....................................................................................344
Chain Drive – adjustment / Replace.....................................................................344
Pipe Rack Bearings – Replace...........................................................................345
Carousel Top Tube Bearing – Replace....................................................................346
Carousel Lower Bearing – Replace.......................................................................348
Upper Pivot Support Bearing............................................................................349
Carousel Pivot Support Upper Bearing – Replace.........................................................350
Pivot Support Pipe Lower Bushing.......................................................................351
Carousel Pivot Support Lower Bearing – Replace.........................................................352
Mid Point Carousel Pivot Support.......................................................................353
Carousel Rotate Motor..................................................................................353
Top Sub Saver..............................................................................................354
Replacement Procedure..................................................................................354
Notes......................................................................................................355
Section 7 Hydraulic Systems....................................................................................357
Contents...................................................................................................359
Page 7-3...............................................................................................359
Page 7-4...............................................................................................360
Page 7-5...............................................................................................361
Hydraulic Symbols..........................................................................................363
Hydraulic Symbols......................................................................................363
Pressure Setting Sequence..................................................................................365
Pressure Setting Sequence..............................................................................365
Hydraulic System.......................................................................................365
Main Hydraulic Pumps.......................................................................................366
Pump Arrangement.......................................................................................366
Hydraulic Tank.............................................................................................367
Hydraulic Tank.........................................................................................367
Hydraulic System.......................................................................................368
Main Return and Case Drain Filter..........................................................................369
Routine Maintenance....................................................................................370
Changing Filter Elements...............................................................................370
Loop Filters...............................................................................................371
Loop Filters...........................................................................................371
Loop Filter Cross Section..............................................................................372
Filter Assembly Loop...................................................................................373
Changing Filter Elements...............................................................................374
Charge Circuit.............................................................................................375
Routine Maintenance....................................................................................375
Changing Filter Elements...............................................................................376
Charge Pressure........................................................................................377
Set Charge Pressure – 350psi (24bar)...................................................................377
Charge Pumps...........................................................................................378
Main Pumps Circuit.........................................................................................379
Main Pumps circuit.....................................................................................379
Right Track / Left Track / Rotation Pumps..................................................................380
Linde HPV-02 Bi-directional Variable Displacement Closed Loop Pump.....................................380
Dimensions.............................................................................................382
Operational Parameters.................................................................................383
Controls...............................................................................................384
Hydraulic Piston Pumps – Removal and Replacement.......................................................387
Main Pumps.............................................................................................387
EP (24V DC) Control....................................................................................387
Main Pump Adjustments..................................................................................388
Technical Data.........................................................................................389
Setting Linde HPV-02 Main Pumps – Neutral Setting.....................................................390
Setting Linde HPV-02 Main Pumps – Pressure Settings....................................................391
Setting Linde HPV-02 Main Pumps – Pre-setup Checks.....................................................392
Main Pumps Linde HPV-02................................................................................393
Setting Procedure......................................................................................394
Diverter Valve.............................................................................................395
Closed Loop Pump circuit...............................................................................395
Operation..............................................................................................395
Diverter Valve.........................................................................................395
Rotation Circuit...........................................................................................396
Basic Rotation Circuit.................................................................................396
Rotation circuit.......................................................................................397
Tram Circuit...............................................................................................398
Tram circuit – Two Speed...............................................................................398
Brake Test Procedure...................................................................................399
Rotary Drive Gearbox Motor.................................................................................400
Variable Displacement Rotation Motor...................................................................400
Pilot Control Manifold.....................................................................................404
Pilot control Manifold.................................................................................404
Pilot Control Manifold Assembly........................................................................405
Control Valve Assembly.................................................................................406
Electro Proportional Valves............................................................................413
Proportional Valve Set-up..............................................................................414
Auto Pulldown Card.....................................................................................414
Torque Control.........................................................................................415
Proportional Pulldown..................................................................................416
OEM Controllers / EP Levers............................................................................417
Auxiliary Pump Circuit.....................................................................................418
Feed and Auxiliary Pump Circuit........................................................................418
Linde HPR-02 Self-Regulating Pump......................................................................419
Feed and Auxiliary Functions Pump......................................................................420
Linde HPR-02 Self-Regulating Pump......................................................................421
Hydraulic Piston Pumps – Removal and Replacement.......................................................423
Auxiliary Circuit..........................................................................................424
Auxiliary Circuit Functions............................................................................424
Auxiliary Valves.......................................................................................426
Jack Control and Mast Elevating Circuit....................................................................429
Jack Control and Mast Elevating Circuit Schematic......................................................429
Jack Control and Mast Elevating Control Valve..........................................................430
Jack Control and Mast Elevating Circuit................................................................431
Counterbalance Valves......................................................................................432
Counterbalance Valve Adjustments.......................................................................432
Internal Counterbalance Valve..........................................................................433
Levelling Jack Cylinders...................................................................................435
Jack Leg Cylinder......................................................................................435
Counterbalance Valve Test Procedure....................................................................435
Mast Elevating Cylinders...................................................................................436
Mast Elevating Cylinders...............................................................................436
Hydraulic Operated Breakout Wrench.........................................................................437
H.O.B.O Wrench.........................................................................................437
etting of H.O.B.O Sequence Valves......................................................................438
H.O.B.O Float Valve....................................................................................438
Hydraulic Feed Circuit.....................................................................................439
Hydraulic Feed Circuit.................................................................................439
Hoist and Pulldown Control.................................................................................441
Directional Control Valve MP22.........................................................................441
Feed Valve Assembly........................................................................................443
Feed Valve Assembly....................................................................................443
Control Valve Assembly.....................................................................................445
Technical Data.........................................................................................445
Cooler Fan Circuit.........................................................................................447
Cooler Fan Circuit.....................................................................................447
Setting Cooler Fan Speed...............................................................................447
Hydraulic Cooler – Thermal Valve.......................................................................448
Basic Cooler Fan Circuit...............................................................................449
Cooler Fan Motor...........................................................................................450
Cooler Fan Motor Assembly..............................................................................450
Hydraulic Motor........................................................................................451
Water Pump Motor...........................................................................................454
Water Pump Motor Repair Information....................................................................454
Shaft Seal Repair......................................................................................455
Hydraulic Cylinder Repair..................................................................................458
Hydraulic Cylinders....................................................................................458
General Information....................................................................................459
H Head.................................................................................................461
N Head.................................................................................................462
Z Head.................................................................................................463
Z Head (Two Piece).....................................................................................464
K Head.................................................................................................465
M Head.................................................................................................466
Z Piston...............................................................................................467
Z Piston (Threaded)....................................................................................468
H and K Piston.........................................................................................469
M Piston...............................................................................................470
N Piston...............................................................................................473
Hydraulic Systems..........................................................................................474
Main Hydraulic Schematic...............................................................................474
Notes......................................................................................................475
Section 8 Electrical Components................................................................................477
Contents...................................................................................................479
Page 8-3...............................................................................................479
Electrical Locator.........................................................................................481
Electrical Component Location..........................................................................481
Jump Starting..............................................................................................484
Jump Starting..........................................................................................484
Batteries..................................................................................................486
Batteries..............................................................................................486
Welding Precautions........................................................................................487
Welding Precautions....................................................................................487
Electrical Components......................................................................................488
Electrical Circuits....................................................................................488
Transducers............................................................................................488
EP Levers..............................................................................................489
Joystick Adjustments...................................................................................490
Vigilante Guide............................................................................................492
Important Information..................................................................................492
PLC....................................................................................................493
Touchscreen............................................................................................496
Laser Depth System.....................................................................................497
Distance Meter.........................................................................................500
Start-up and Shutdown..................................................................................500
Hydraulic Function Enable..............................................................................500
Alarms.................................................................................................501
Solenoid Control.......................................................................................501
Auto Lube..............................................................................................504
Gauges.................................................................................................504
Level Switches.........................................................................................506
Head Speed Module......................................................................................507
Dust Suppression.......................................................................................508
Acknowledgements.......................................................................................508
Disclaimers............................................................................................509
Notes......................................................................................................510
Section 9 Lubrication and Preventive Maintenance...............................................................511
Contents...................................................................................................513
Page 9-3...............................................................................................513
Page 9-4...............................................................................................514
Central Lube System........................................................................................515
Auto Lube Basic Operation..............................................................................515
Central Lube Tank Assembly.............................................................................516
Auto Lube Grease Pump..................................................................................517
Auto Lube Tube Pump....................................................................................523
Graco Vent Valve.......................................................................................528
Central Lube System Circuit............................................................................529
Basic Operating Principles of Auto Lube Injectors......................................................530
SL-V and SL-V XL Injectors.............................................................................530
SL-1 and SL-11 Injectors...............................................................................531
SL-32 Injectors........................................................................................532
Typical Grease System Circuit..........................................................................533
First 50 Hour Service..................................................................................534
Lube Faults / Operation................................................................................535
Auto Lube Timer........................................................................................536
Lube Pressure Screen...................................................................................536
Air Service Units..........................................................................................537
Filter Regulator.......................................................................................537
Air Line Oiler.........................................................................................538
Soft Start Dump Valve..................................................................................539
Air Service Unit.......................................................................................540
Pipe Thread Lubricator.....................................................................................541
Air Operated Pipe Thread Pump..........................................................................541
Filter Locator.............................................................................................549
Filter Locator Assembly................................................................................549
Lubrication and Preventive Maintenance.....................................................................550
General Lubrication....................................................................................550
Equipment Lubrication..................................................................................550
Care of Lubrication Points.............................................................................550
Safety.................................................................................................551
Isolation Battery Switch...............................................................................552
Track Gear.............................................................................................553
Engine Maintenance.....................................................................................554
Engine Fuel System – QSK19 Tier II Modular Common Rail Fuel System (MCRS) Installation Requirements....555
Installation and Operation Recommendations.............................................................555
Fuel Filter (Stage 1)..................................................................................557
Fuel Filter (Stage 2)..................................................................................561
Air Cleaners...........................................................................................564
Air Filter Elements....................................................................................564
Alternator Maintenance.................................................................................564
Pump Drive and Drive Shaft Maintenance.................................................................565
Compressor Maintenance.................................................................................565
Cooler Packs...........................................................................................565
A-frame and Pivot Point Maintenance....................................................................567
Pulldown and Hoist Ropes and Sheaves Maintenance.......................................................567
Rotary Head Maintenance................................................................................567
Hydraulic System Maintenance...........................................................................569
Hydraulic Maintenance..................................................................................569
Water Pump Maintenance.................................................................................569
Cab Maintenance........................................................................................569
Air Conditioner Maintenance............................................................................571
Battery Maintenance....................................................................................571
Lubrication System Maintenance.........................................................................571
Fire Suppression Maintenance...........................................................................571
Drill Folding Stairway – Inspection Requirements.......................................................573
Weld Inspection Schedule...................................................................................574
Weld Inspection Schedule SK Series.....................................................................574
Track and Sprocket Inspection..............................................................................575
Track Inspection and Wear Limit Guide..................................................................575
Sprocket Wear Patterns.................................................................................580
Lubrication Recommendations................................................................................586
Lubrication Recommendations............................................................................586
Lubrication and Maintenance Chart - 250hr..............................................................587
Lubrication and Maintenance Chart - 500hr..............................................................597
Lubrication and Maintenance Chart - 1000hr.............................................................608
Lubrication and Maintenance Chart - 2000hr.............................................................619
Lubricant Specifcations................................................................................631
Hydraulic System...................................................................................631
Hydraulic Tank Capacity............................................................................631
Compressor Lubrication.............................................................................632
Compressor Lubricant Specification.................................................................632
Lubricating Grease.................................................................................633
Gear Lubricant.....................................................................................633
Scheduled Oil Sampling Analysis....................................................................633
Torque Values for Split Flange Connections.............................................................634
Torque Values for Split Flange Connections.........................................................634
Procedure No. 1-87 Revision A......................................................................636
Notes..................................................................................................637
PLEASE NOTE:
This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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