SKSS Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2C67F64 – PDF DOWNLOAD
SKSS INFINITY BLASTHOLE DRILL SERVICE MANUAL CAT ROTARY TRACK DRILL SN 2C67F64 – PDF DOWNLOAD:
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SKSS Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2C67F64 – PDF DOWNLOADSKSS Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2C67F64 – PDF DOWNLOAD
DESCRIPTION:
SKSS Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2C67F64 – PDF DOWNLOAD
PARTS ORDERING AND PRODUCT SUPPORT :
Use only genuine Bucyrus parts in the maintenance, rebuild or repair of these machines. The manufacturer shall have no liability as to any unauthorized modification of machines or parts. The manufacturer is also not obligated or liable for a machines or parts that have been improperly handled; that have not been operated, maintained or repaired according to furnished manuals or other written instructions, and that have been operated with other than genuine Bucyrus parts or authorized OEM components.
IDENTIFICATION OF THE MACHINE
Always furnish the Model Number and Serial Number when ordering parts. This information is found on the machine nameplate. PART NUMBER AND DESCRIPTION
In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid. SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.
Safety Information :
This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing the necessary service work to maintain your drill in good operating condition. This manual contains repair and adjustment information for all major operating systems on the machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to manufacturer.
The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation. It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine.
It is your responsibility to know the manufacturer’s specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions.
Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognised safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.
TABLE OF CONTENTS:
SKSS Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2C67F64 – PDF DOWNLOAD
SKSS Infinity Blasthole Drill Serial No. 2C67F64 Service Manual................. 1
Parts Ordering and Product Support.......................................... 3
Safety Information.......................................................... 4
Contents.................................................................... 5
Section 1 – Safety...................................................... 5
Section 2 - Operator's Cab / Controls................................... 5
Section 3 - Main Frame / Crawlers....................................... 6
Section 4 - Engine / Drive Train / Compressor........................... 8
Section 5 - Dust Control System......................................... 10
Section 6 - Mast / Rotary Drive / Pipe Rack............................. 10
Section 7 - Hydraulic Systems........................................... 12
Section 8 - Electrical Components....................................... 15
Section 9 - Lubrication and Preventive Maintenance...................... 15
General Locator............................................................. 18
General Locator......................................................... 18
Righthand Side & Back View.......................................... 18
Lefthand Side & Front View.......................................... 19
Overview............................................................ 20
Notes....................................................................... 21
Section 1 Safety............................................................ 23
Contents................................................................ 25
Page 1-3............................................................ 25
Safety.................................................................. 27
Overview of Potential Hazards....................................... 27
Personal Protective Equipment....................................... 27
Noise............................................................... 27
Electrical Contact.................................................. 27
Contaminated Air.................................................... 28
Moving and Rotating Parts........................................... 29
High Pressure Air or Fluid.......................................... 29
Before Operation.................................................... 29
During Operation.................................................... 30
Maintenance......................................................... 32
Equipment Transfer.................................................. 32
Safety Locator...................................................... 33
Lefthand Side & Front View...................................... 33
Righthand Side & Back View...................................... 34
Overview........................................................ 35
Notes................................................................... 36
Section 2 Operators Cab / Controls.......................................... 37
Contents................................................................ 39
Page 2-3............................................................ 39
Graphic Symbol Legend................................................... 41
Graphic Symbol Legend............................................... 41
Warning Decals.......................................................... 45
Warning Decals...................................................... 45
Operator Control and Instrument Panels.................................. 48
Control Panels...................................................... 48
Right Hand Control Panel............................................ 48
Instrument Panel.................................................... 50
Circuit Breakers.................................................... 51
Light Switches...................................................... 51
System Pressure Gauge Panel......................................... 52
Left Hand Control Panels............................................ 54
Cab Foot Controls................................................... 58
Thread Grease Switch................................................ 58
Pipe Safety Arm Override Switch..................................... 58
Machine Stability....................................................... 59
Tramming Procedure.................................................. 59
Track Adjustments................................................... 59
New Machine Procedure............................................... 60
General Maintenance Checks While Tramming........................... 60
Roller Locations.................................................... 61
Temperature and Condition Record Chart for Walking.................. 62
Propelling the Machine.............................................. 63
Stability Limits.................................................... 65
SKSS Transient Stability Limits..................................... 66
Cab Heater.............................................................. 67
Cab Heater Fault Isolation.......................................... 67
Air Conditioner......................................................... 68
T8 Series Split System Air Conditioning............................. 68
Section 1.0 Technical Data and Control Settings.................... 69
Section 2.0 Installation and Commissioning.......................... 71
Section 3.0 Routine Maintenance Procedures......................... 75
Section 4.0 Fault Diagnosis......................................... 76
Section 5.0 Reference Drawings..................................... 85
Notes................................................................... 92
Section 3 Main Frame / Crawlers............................................. 93
Contents................................................................ 95
Page 3-3............................................................ 95
Page 3-4............................................................ 96
Main Frame Repair - General............................................. 97
Main Frame Repair................................................... 97
Weld Inspection Schedule................................................ 98
Main Frame.......................................................... 98
Levelling Jacks......................................................... 99
Levelling Jack Cylinder............................................. 99
Levelling Jacks.....................................................100
Limit Switch........................................................100
Levelling Jack Cylinders............................................100
Mast Elevating Cylinders................................................101
Mast Elevating Cylinders............................................101
Internal Counterbalance Valve.......................................102
Fuelling Valves.........................................................104
Hydrau-Flo® Fuelling Valves.........................................104
Crawler Assembly........................................................106
Crawler Assembly....................................................106
Crawler Component Repair............................................107
Tramming................................................................108
Maintenance Checks for Tramming for SK Series Drills................108
Track Adjustments...................................................108
New Machine Procedure...............................................109
General Maintenance Checks While Tramming...........................109
Roller Locations....................................................110
Temperature and Condition Record Chart for Walking..................111
Metric Bolt Torque Specifcations........................................112
Metric Bolt Torque Specification....................................112
Track Tension Adjustment................................................113
Before Operating the Machine........................................113
General Maintenance.................................................113
Track Assembly......................................................114
Idler Unit Description..............................................115
Hydraulic Tensioner.................................................116
Nitrogen Tensioner..................................................117
Track Chain.............................................................120
Track Chain.........................................................120
Track Shoes Installation................................................123
Track Link Position.................................................123
Track Shoe – Mounting to Track Chain................................123
Track Shoe Bolt Torque (Direct Torque Method)...........................125
Bolt Torque KN111...................................................125
Track Shoe Bolt Torque (Torque Turn Method).............................126
Bolt Torque KN111...................................................126
Track Chain and Shoe Installation.......................................127
Track Chain with Shoes..............................................127
Final Drive Unit........................................................129
General Description.................................................129
Removal from Track Frame............................................130
Installation into Track Frame.......................................131
Final Drive Maintenance.............................................132
Final Drive Oil.....................................................133
F130 Final Drive Assembly...........................................134
F130 Final Drive....................................................136
General Description.................................................136
Service Information.................................................137
Tightening Torques..................................................138
Lubrication / Greasing – Grades and Application Range...............138
Planetary Gears F130/206-A..........................................139
Troubleshooting.....................................................140
Special Tools.......................................................140
Idler Unit..............................................................141
Idler Unit – Assembly...............................................141
Idler Unit – Removal................................................144
Track and Support Rollers...............................................145
Track Roller Assembly...............................................145
General Description.................................................145
Track Roller – Removal and Disassembly..............................146
Support Roller – Removal and Disassembly............................146
Track and Support Roller – Assembly.................................147
Track and Support Roller – Test and Install.........................148
Track and Sprocket Inspection...........................................150
Track Inspection and Wear Limit Guide...............................150
Sprocket Wear Patterns..............................................154
Auxiliary Crane.........................................................160
Hydraulic Crane – Rear Deck Crane Palfinge PC1500...................160
Rear Deck Crane Palfinge PC1500 Service Information.................161
Checking Bolted Connections.........................................161
Maintenance Chart...................................................162
Lubrication.........................................................164
Hydraulic Fluids....................................................167
Oil Change / Oil Maintenance........................................168
Cleaning Agents and Equipment.......................................168
Repairing Paint Damage..............................................169
Removal From Service and Disposal...................................169
Notes...................................................................170
Section 4 Engine / Drive Train / Compressor.................................171
Contents................................................................173
Page 4-3............................................................173
Page 4-4............................................................174
Power Group Locator.....................................................175
Power Group Locator.................................................175
Cummins Engine..........................................................176
Cummins Engine......................................................176
QST30 Electric Fuel Supply System...................................177
Construction........................................................178
Electric Fuel Supply Pumps..........................................178
Combo Fuel Filter Head and Pump Manifold............................178
FS1006 Fuel Filter with Water Separator............................178
Fuel Manifold with Integrated FSO Valve.............................179
Fuel Connections....................................................179
Pre-filter..........................................................179
Wiring with EFS Power Relay.........................................180
Pressure and Temperature Sensors....................................180
Operation...........................................................181
QST30 Electric Fuel Supply System Flow Diagram......................182
QST30 Electric Fuel Supply System Detail............................183
Oil Reserve Systems.................................................184
LED Monitor Readings................................................185
Adjustment of Running Oil Level.....................................185
Wiring Diagram – Oil Reserve Basic Circuit..........................186
Oil Pressure Switch.................................................186
Oil Reserve System..................................................186
Troubleshooting.....................................................187
Maintenance.........................................................187
Engine and Compressor Air Cleaners......................................188
Engine and Compressor Air Cleaner Service Assembly..................188
Engine and Compressor Air Cleaner Service...........................189
Flexible Drive Coupling.................................................192
Flexible Drive Coupling Service.....................................192
Pump Drive..............................................................194
Pump Identificatio..................................................194
Pump Drive Assembly – Removal and Replacement.......................195
Pump Drive Gearbox..................................................196
Pump Drive Gearbox – Repair.........................................197
Pump Drive Gear Box Input Shaft Assembly............................198
Hydraulic Pumps.........................................................200
Hydraulic Pumps – Removal and Replacement...........................200
Compressor Installation.................................................201
Compressor Installation.............................................201
Compressor Drive Coupling...........................................203
Compressor Alignment................................................205
Compressor Shaft Seal...................................................206
Compressor Shaft Seal...............................................206
Low Pressure Compressor.................................................208
Safety..............................................................208
Description.........................................................211
Compressed Air Functions............................................211
Compressor Oil Circuit – 2400cfm @ 100psi...........................215
Compressor Air Circuit – 2400cfm @ 0psi.............................219
Compressor Air Circuit – 2400cfm @ 50psi............................220
Compressor Air Circuit – 2400cfm @ 100psi...........................221
Compressor Air Circuit – 2400cfm @ 60psi............................222
Compressor Functional Description...................................223
Operation...........................................................225
Low Pressure Compressor Maintenance.....................................227
General Maintenance.................................................227
Discharge Check Valve...............................................229
Compressor Receiver Tank Assembly...................................230
Separator Elements..................................................231
Separator Elements – Remove and Replace.............................232
Scavenge Line.......................................................233
Compressor Discharge Temperature Gauge, Switch and Sender...........235
Minimum Pressure Valve..............................................236
Minimum Pressure / Check Valve Maintenance..........................236
Thermal Bypass Valve................................................237
Thermal Bypass Valve Maintenance ...................................238
Compressor Fluid Filter.............................................240
Changing Filter Elements............................................241
Bearing Oil Filter..................................................242
Oil Stop Valve......................................................243
Compressor Inlet Valve Control System...............................244
Compressor Regulation...............................................247
Relieving Regulators................................................248
System Blowdown Valve...............................................250
Running Blowdown Valve..............................................251
Running Blowdown Maintenance........................................252
Coalescing Filter...................................................253
Troubleshooting.....................................................254
Coolers.................................................................256
Compressor Oil Cooler...............................................256
Hydraulic Oil / Radiator Cooler Assembly............................257
Aluminium Tube Air to Oil Cooler........................................258
Aluminium Tube Air to Oil Cooler – Standard Parts...................258
Removal and Replacement.............................................259
Internal Cleaning...................................................261
Radiator Cooler.........................................................263
Typical Radiator Core – Standard Parts..............................263
Cleaning............................................................264
Tube Removal........................................................265
Seal Installation...................................................266
Lubricating Seals and Tube Ends.....................................266
Tube Installation...................................................267
Notes...................................................................270
Section 5 Dust Control System...............................................271
Contents................................................................273
Page 5-3............................................................273
Dust Control System.....................................................275
Dust Control Systems................................................275
Water Injection.........................................................277
Water Tanks.........................................................277
Water Injection Pump................................................278
Water Injection Relief Valve........................................278
Water Injection Control.............................................279
Water Injection Circuit.............................................281
Water Pump..............................................................282
Water Injection Pump Assembly.......................................282
Pump Specification..................................................283
Torque Requirements.................................................283
Servicing Instructions..............................................283
Servicing the Plunger Packings......................................283
Reassembling Plunger Packings.......................................284
Servicing the Pump Valves...........................................284
Reassembling Valve Parts............................................284
Servicing the Crankshaft............................................285
Servicing the Crossheads............................................285
Replacing Piston Cup Seals..........................................286
Replacing Suction and Discharge Valves..............................287
Replacing Power End Bearings........................................288
Servicing the Wrist Pin Bearings....................................289
Fastener Torque Requirements........................................289
Recommended Lubricants..............................................290
Water Pump Motor Repair.............................................290
Water Pump Drive Coupling...........................................290
Level and Flow Transducer...........................................290
Notes...................................................................291
Section 6 Mast / Rotary Drive / Pipe Rack...................................293
Contents................................................................295
Page 6-3............................................................295
Page 6-4............................................................296
Mast Weldment...........................................................297
Mast Repair.........................................................297
Weld Inspection Schedule................................................298
Mast Inspection.....................................................298
Mast Assembly and Installation..........................................299
Mast Assembly 13m...................................................299
Mast Pivot..........................................................300
Mast Pivot Torque Procedure.........................................300
Mast Pivot Bolts....................................................302
Mast A-frame and Pivot Shaft........................................303
Mast A-frame Pivot Shaft Cap Bolts..................................304
Mast Elevate Cylinders..............................................305
Angle Drilling......................................................305
Mast / Drill Without Mast...........................................306
Mast Assembly.......................................................307
Raising the Mast....................................................307
Feed Cylinders..........................................................309
Feed Cylinders......................................................309
Removal.............................................................311
Feed Cylinder Assembly..............................................312
Repair..............................................................313
Installation........................................................313
Hoist / Pulldown Cable Adjustment with Auto Tension.....................314
Hoist / Pulldown Cable Adjustment with Auto Tension Hydraulic.......314
Hoist / Pulldown Cables.............................................315
Adjustment..........................................................316
Replacement.........................................................318
Wire Rope...........................................................319
Rotary Drive............................................................320
Rotary Head Assembly................................................320
Rotary Head Guide Alignment.........................................321
Rotary Head Drive System (high Speed)..............................323
Rotary Drive – Removal from Mast....................................324
Rotary Drive – Installation ........................................324
Rotary Drive Gearbox – Repair.......................................325
Rotary Head Bull Shaft Bearing Nut..................................326
Manufacturers Recommendations – Blast Hole Drilling Consumables ....327
Air Swivel (Single Seal Style)......................................328
Deck Wrench.............................................................329
Deck Wrench.........................................................329
H.O.B.O Wrench..........................................................330
H.O.B.O Wrench......................................................330
Breakout System – H.O.B.O...........................................331
Hydraulic Operated Bit Basket – H.O.B.B (Optional)..................331
Pipe Safety Arm.....................................................331
Pipe Positioner.........................................................332
Pipe Positioner.....................................................332
Carousel Pipe Rack......................................................333
Major Components....................................................333
Rod Handling – Carousal Indexing....................................334
Pipe Rack Assembly..................................................335
General Information.................................................336
Pipe Rack Bearings – Removal........................................336
Pipe Rack components – Inspection...................................338
Pipe Rack – Assembly and Installation...............................339
Pipe Rack Roller – Remove and Replace...............................340
Pipe Rack Roller – Disassembly and Assembly.........................341
Top Sub Saver...........................................................343
Top Sub Saver.......................................................343
Notes...................................................................344
Section 7 Hydraulic Systems.................................................345
Contents................................................................347
Page 7-3............................................................347
Page 7-4............................................................348
Page 7-5............................................................349
Hydraulic Symbols.......................................................351
Hydraulic Symbols...................................................351
Pressure Setting Sequence...............................................353
Pressure Setting Sequence...........................................353
Hydraulic Tank..........................................................354
Hydraulic Tank......................................................354
Return Hydraulic Filters............................................355
Main Return and Case Drain Filter.......................................356
Routine Maintenance.................................................357
Changing Filter Elements............................................357
Main Hydraulic Pumps....................................................358
Pump Identificatio..................................................358
Right Track / Left Track / Rotation Pumps...............................359
Hydraulic Piston Pumps – Removal and Replacement....................359
AA4VG 180 Hydraulic Pump............................................360
Technical Data......................................................362
Port Locations......................................................366
Brake Setting Procedure.............................................367
Charge Pressure, High Pressure, P.O.R and Zero Position Settings....368
Set Charge Pressure – 450psi (31 bar)...............................368
Set Crossover Relief (High Pressure) – 5500psi (380bar).............369
Set Pressure Override (P.O.R) – 5000psi (345bar)....................370
Set Mechanical Zero Position – EP Pump Control......................371
Set Hydraulic Zero Position – EP Pump Control.......................372
Removal and Inspection of Charge Pump...............................373
Removal and Installation of Shaft Seal..............................374
Routine Maintenance.................................................375
Troubleshooting Procedure...........................................376
Brake Test Procedure................................................378
Charge Circuit..........................................................379
Charge Circuit......................................................379
Routine Maintenance.................................................380
Changing Filter Elements............................................380
Main Pumps Circuit......................................................381
Main Pumps Circuit..................................................381
Rotation / Tram Motor Circuit.......................................382
Loop Filters............................................................383
Loop Filters........................................................383
Routine Maintenance.................................................383
Loop Filter Cross Section...........................................384
Loop Filter Assembly................................................385
Changing Filter Elements............................................386
Rotation Circuit........................................................387
Rotation Circuit....................................................387
Rotary Drive Gearbox Motor..............................................388
Rotary Drive Gearbox Motor – Test and Repair........................388
Rotary Gearbox Rotation Motor.......................................389
Shaft Seal Replacement..............................................390
Troubleshooting.....................................................391
Tram Circuit............................................................393
Tram Circuit........................................................393
Main Closed Loop Circuits...............................................394
Diverter Valve......................................................394
Operation...........................................................394
Feed and Auxiliary Pump Circuit.........................................395
Hydraulic Piston Pumps..............................................395
Feed and Auxiliary Functions Pump...................................398
Repair Instructions.................................................399
Pump Replacement – Start Up.........................................400
Auxiliary Pump Operation............................................401
Auxiliary and Feed Circuits.........................................402
Pilot Control Manifold..................................................403
Hydraulic Valve Board Assembly......................................403
Pilot Control Manifold..............................................404
Pilot Control Manifold Assembly.....................................405
Control Valve Assembly..............................................406
Hydraulic Feed Circuit..................................................413
Hydraulic Feed Circuit..............................................413
Feed Valve Assembly.................................................415
Control Valve Assembly..................................................417
M4-22 Hoist / Pulldown Control Valve................................417
Technical Data......................................................418
Jack Control and Mast Elevating Control Valve...........................419
Jack Control and Mast Elevating Circuit.............................419
OEM Controllers / EP Levers.........................................420
Counterbalance Valve....................................................421
Counterbalance Valve Adjustments....................................421
Levelling Jack Cylinders................................................422
Jack Leg Cylinder...................................................422
Counterbalance Valve Test Procedure.................................422
Mast Elevating Cylinder.................................................423
Mast Elevating Cylinder.............................................423
Counterbalance Valve Test Procedure.................................424
Auxiliary Pump Circuit..................................................425
Auxiliary Functions Circuit.........................................425
Auxiliary Valves....................................................426
AWE6 Auxiliary Valves...............................................427
Exploded View.......................................................429
Hydraulic Operated Breakout Wrench......................................430
H.O.B.O Wrench......................................................430
H.O.B.O Wrench Circuit..............................................431
Setting of H.O.B.O Sequence Valves..................................432
H.O.B.O Float Valve.................................................432
Pipe Positioner.........................................................433
Pipe Positioner.....................................................433
Pipe Safety Arm.....................................................434
Hydraulic Gear Pumps....................................................435
Hydraulic Gear Pumps................................................435
Tool List...........................................................437
Cooler Fan Circuit......................................................438
Fan Motor Circuit...................................................438
Basic Cooler Fan Circuit (Hot and Cold).............................439
Cooler Fan Motor........................................................440
Hydraulic Motor.....................................................440
Cooler Fan Motor Assembly...........................................442
Hydraulic Thermostatic Valve............................................444
Hydraulic Cooler – Thermal Valve....................................444
Water Injection.........................................................445
Water Injection Valve...............................................445
Water Injection Circuit.............................................446
Water Pump Motor .......................................................447
Water Pump Motor Repair Information.................................447
Shaft Seal Repair...................................................448
Air Conditioner.........................................................451
Air Conditioner Compressor Drive Circuit............................451
Hydraulic Cylinder Repair...............................................452
Hydraulic Cylinders.................................................452
General Information.................................................453
H Head..............................................................455
N Head..............................................................456
Z Head..............................................................457
Z Head (Two Piece)..................................................458
K Head..............................................................459
M Head..............................................................460
Z Piston............................................................461
Z Piston (Threaded).................................................462
H and K Piston......................................................463
M Piston............................................................464
N Piston............................................................467
Hydraulic Systems.......................................................468
Main Hydraulic Schematic............................................468
Notes...................................................................468
Section 8 Electrical Components.............................................471
Contents................................................................473
Page 8-3............................................................473
Vendor Documents....................................................473
8 Channel Analog Card (PLC)..................................... 0
16 Channel Analog Card (PLC).................................... 0
32 Digital Input Card........................................... 0
Access Light Timer.............................................. 0
C20 Flow Switch................................................. 0
Calibrating Laser Depth System.................................. 0
CF Card Download................................................ 0
Diagnostic Procedure for a PLC in Fault......................... 0
Diagnostic Procedure for the Depth System....................... 0
Head Speed Module............................................... 0
Inclinometer.................................................... 0
Input and Output Cards.......................................... 0
Ladder Proximity Switch......................................... 0
LDM41A Laser Manual............................................. 0
Level Switch.................................................... 0
Level Transmitter............................................... 0
Pressure Transducers............................................ 0
Processor Card.................................................. 0
Remote Level Display ........................................... 0
Rod Counter Proximity Switch.................................... 0
Temperature Transducer ......................................... 0
Touchscreen Installation (GP2500)............................... 0
Touchscreen Manual (GP2500)..................................... 0
TT0061 ......................................................... 0
Using a EEPROM.................................................. 0
Water Control Module............................................ 0
Water Flow Transducer........................................... 0
Electrical Locator......................................................475
Electrical Component Locator........................................475
Lefthand Side View..............................................475
Righthand Side & Back View......................................476
Over View.......................................................477
Jump Starting...........................................................478
Jump Starting.......................................................478
Batteries...............................................................480
Batteries...........................................................480
Welding Precautions.....................................................481
Welding Precautions.................................................481
Electrical Components...................................................482
Electrical Circuits.................................................482
Transducers.........................................................482
EP Levers...........................................................483
Joystick Adjustments................................................484
Vigilante Guide.........................................................486
Important Information...............................................486
PLC.................................................................487
Touchscreen.........................................................490
Laser Depth System..................................................491
Distance Meter......................................................494
Start-up and Shutdown...............................................494
Hydraulic Function Enable...........................................494
Alarms..............................................................495
Solenoid Control....................................................495
Auto Lube...........................................................498
Gauges..............................................................498
Level Switches......................................................500
Fan Speed Module....................................................500
Acknowledgements....................................................502
Disclaimers.........................................................502
Notes...................................................................503
Section 9 Lubrication and Preventive Maintenance............................505
Contents................................................................507
Page 9-3............................................................507
Page 9-4............................................................508
Central Lube System.....................................................509
Auto Lube Basic Operation...........................................509
Central Lube Tank Assembly..........................................510
Auto Lube Grease Pump – Owner / Operator Manual.....................511
Auto Lube Tube Pump – Owner / Operator Manual.......................517
Graco Vent Valve....................................................522
Central Lube System Circuit.........................................523
Basic Operating Principles of Auto Lube Injectors...................524
SL-V and SL-V XL Injectors..........................................524
SL-1 and SL-11 Injectors............................................525
SL-32 Injectors.....................................................526
Typical Grease System Circuit ......................................527
First 50 Hour Service...............................................528
Lube Faults / Operation.............................................529
Auto Lube Timer.....................................................530
Lube Pressure Screen................................................530
Air Service Units.......................................................531
Air Service Unit System............................................531
Soft Start Dump Valve...............................................532
Filter Regulator....................................................533
Air Line Oiler......................................................534
Air Service Unit....................................................535
Pipe Thread Lubricator..................................................536
Air Operated Pipe Thread Pump.......................................536
Filter Locator..........................................................544
Filter Locator Assembly.............................................544
Lubrication and Preventive Maintenance..................................545
General Lubrication.................................................545
Equipment Lubrication...............................................545
Care of Lubrication Points..........................................545
Safety..............................................................546
Isolation – Battery Switch..........................................547
Track Gear..........................................................548
Engine Maintenance..................................................549
Air Cleaners........................................................550
Air Filter Elements.................................................550
Alternator Maintenance..............................................550
Pump Drive and Drive Shaft Maintenance..............................551
Compressor Maintenance..............................................551
Cooler Packs........................................................551
A-frame and Pivot Point Maintenance.................................553
Pulldown and Hoist Ropes and Sheaves Maintenance....................553
Rotary Head Maintenance.............................................553
Hydraulic System Maintenance........................................555
Hydraulic Maintenance...............................................555
Water Pump Maintenance..............................................555
Cab Maintenance.....................................................555
Air Conditioner Maintenance.........................................557
Battery Maintenance.................................................557
Lubrication System Maintenance .....................................557
Fire Suppression Maintenance........................................557
Drill Folding Stairway – Inspection Requirements....................559
Weld Inspection Schedule................................................560
Weld Inspection Schedule SK Series..................................560
Track and Sprocket Inspection...........................................561
Track Inspection and Wear Limit Guide...............................561
Sprocket Wear Patterns..............................................565
Lubrication Recommendations.............................................571
Lubrication Recommendations.........................................571
Lubrication and Maintenance Chart - 250hr...............................572
Lubrication and Maintenance Chart - 500hr...............................581
Lubrication and Maintenance Chart - 1000hr..............................593
Lubrication and Maintenance Chart - 2000hr..............................604
Lubrication and Maintenance Chart.......................................616
Lubrication and Maintenance Notations...............................616
Lubricant Specifcations.................................................617
Hydraulic System....................................................617
Hydraulic Tank Capacity.............................................617
Compressor Lubrication..............................................618
Compressor Lubricant Specification..................................618
Lubricating Grease..................................................619
Gear Lubricant......................................................619
Scheduled Oil Sampling Analysis.....................................619
Critical Fasteners......................................................620
Bolted Joint Maintenance Guide Rotary Drills........................620
Critical Fastener ID and Inspection Schedule........................622
Torque Values...........................................................623
SAE Recommended Torque Values.......................................623
Externally Threaded SAE – ASTM Fasteners............................624
Torque Values.......................................................625
Mast Connection Points..................................................626
Mast Connection Points Dimension Reporting..........................626
Notes...................................................................629
PLEASE NOTE:
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Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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