Skyjack SJ30 AJE, SJ30 ARJE Articulating Boom Service Manual 229041ACA – PDF DOWNLOAD
$27.95
Skyjack SJ30 AJE, SJ30 ARJE Articulating Boom Service Manual 229041ACA – PDF DOWNLOAD
SJ30 AJE & SJ30 ARJE: A300 000 001 – A300 999 999
Description
Skyjack SJ30 AJE, SJ30 ARJE Articulating Boom Service Manual 229041ACA – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ30 AJE, SJ30 ARJE Articulating Boom Service Manual 229041ACA – PDF DOWNLOAD
Language : English
Pages : 190
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Skyjack SJ30 AJE, SJ30 ARJE Articulating Boom Service Manual 229041ACA – PDF DOWNLOAD
SJ30 AJE & SJ30 ARJE: A300 000 001 – A300 999 999
1.1 Read and Heed:
Skyjack is continuously improving and expanding product features on its equipment, therefore,
specifications and dimensions are subject to change without notice.
A mobile device that has a positionable platform supported from ground level by a structure.
The Skyjack Electric Articulating Boom Series MEWPs are designed to transport and raise personnel,
tools and materials to overhead work areas.
The MEWP is a highly maneuverable, mobile work station. Work platform elevation and elevated
driving must only be done on a firm, level surface.
important way to communicate necessary safety information to users and operators. A complete
and legible copy of this manual must be kept in the provided weather-resistant storage compartment
on the MEWP at all times.
Service & Maintenance: The purpose of this is to provide the customer with the servicing and
maintenance procedures essential for the promotion of proper machine operation for its intended
purpose.
All information in this manual should be read and understood before any attempt is made to service
the machine.
Skyjack warrants each new product to be free of defective parts and workmanship for the first 2
years or 3000 hours, whichever occurs first. Any defective part will be replaced or repaired by
your local Skyjackdealer at no charge for parts or labor.
In addition, all products have a 5 year structural warranty. Contact the Skyjack Service Department
for warranty statement extensions or exclusions.
Operator safety is Skyjack’s priority. The operator should comply with all applicable
safety-related reminders, warnings and precautions found in the Operating Manual. They should be
read and
understood completely before operating the MEWP.
TABLE OF CONTENTS:
Skyjack SJ30 AJE, SJ30 ARJE Articulating Boom Service Manual 229041ACA – PDF DOWNLOAD
Section 1 – Scheduled Maintenance 11
1 1 Read and Heed 11
1 1-1 Mobile Elevating Work Platform (MEWP) Definition 11
1 1-2 Purpose of Equipment 11
1 1-3 Use of Equipment 11
1 1-4 Manual 11
1 1-5 Service Policy and Warranty 11
1 1-6 Operator Safety Reminders, Warnings and Precautions 11
1 2 Maintenance and Service 12
1 2-1 Maintenance and Inspection Schedule 12
1 2-2 Owner’s Annual Inspection Record 12
1 2-3 Replacement Parts 12
1 2-4 Maintenance and Service Safety Tips 12
1 2-5 Hydraulic System & Component Maintenance and Repair 13
1 2-6 Hydraulic Maintenance Hints 13
1 2-7 Railing Maintenance and Repair 14
1 3 Scheduled Maintenance 15
1 3-1 Service Bulletins 15
1 3-2 Maintenance and Inspection 15
1 3-3 Maintenance Instructions 15
1 4 Owner’s Annual Inspection Record 16
1 5 Pre-Delivery/Maintenance Inspection Checklist 17
1 6 Scheduled Maintenance Inspections 18
1 6-1 Electrical 18
1 6-2 Hydraulic 18
1 6-3 Labels 18
1 6-4 Limit switches 18
1 6-5 Control Compartment 19
1 6-6 Motor/Hydraulic Compartment 20
1 6-7 Base 21
1 6-10 Platform 23
1 6-11 Boom 24
1 6-12 Optional Equipment 25
1 7 Function Tests 26
Section 2 – Maintenance Tables and Diagrams 27
2 1 Standard Hose Numbering System 27
2 2 MEWP Torque Specifications 29
Table of Contents
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229041ACA SJ30 AJE, SJ30 ARJE
2 3 Torque Specifications for Fasteners (US) 30
2 4 Torque Specifications for Fasteners (Metric) 31
2 5 Torque Specifications for Hydraulic Couplings & Hoses 32
2 6 Tire Specifications 33
2 7 Maximum Platform Capacities 33
2 8 Floor Loading Pressure 34
2 9 Hydraulic Specifications 35
2 10 Specifications and Features – ANSI/CSA 37
2 11 Specifications and Features – CE, AS & KC 39
2 12 Reach Diagram – SJ30 AJE 41
2 13 Dimesion Diagram – SJ30 AJE 42
2 14 Reach Diagram – SJ30 ARJE 43
2 15 Dimension Diagram – SJ30 ARJE 44
Section 3 – System Component Identification and Schematics 45
3 1 Electrical Symbol Chart 46
3 2 Hydraulic Symbol Chart 47
3 3 Wire Number and Color Code 48
3 4 Hydraulic Parts List 49
3 5 Electrical Parts List 51
3 6 Jib Valves and Port Identifications 54
3 7 Main Manifold Hose Port Identification 55
3 8 Main Manifold Electrical Component Identification 56
3 9 Main Manifold Component Identification 57
3 10 Main Manifold Harness – ANSI/CSA, CE & AS 58
3 11 Main Manifold Harness – KC 59
3 12 Control Cables & Harnesses 60
3 13 Platform Limit Switch Harness – KC 61
3 14 Emergency Pump Base Controls Wiring 62
3 15 Direction Sensing Limit Switch Base Control Wiring 63
3 16 High Speed Cut – Out Limit Switches Base Controls Wiring 64
3 17 Overload Sensor Platform Controls Wiring 65
3 18 Footswitch Platform Controls Wiring 66
3 19 SGE Platform Controls Wiring 67
3 20 Hydraulic Schematic – SJ30 AJE 69
3 21 Hydraulic Schematic – SJ30 ARJE 70
3 22 Platform Controls Schematic – SJ30 AJE ANSI/CSA 71
3 23 Platform Controls Schematic – SJ30 ARJE ANSI/CSA, CE & AS 72
3 24 Platform Controls Schematic – SJ30 ARJE KC 73
3 25 Base Controls Schematic – SJ30 AJE ANSI/CSA 74
3 26 Base Controls Schematic – SJ30 ARJE ANSI/CSA & AS 75
3 27 Base Controls Schematic – SJ30 ARJE CE 76
3 28 Base Controls Schematic – SJ30 ARJE KC 77
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SJ30 AJE, SJ30 ARJE 229041ACA
3 29 Electrical Schematic – ANSI/CSA 78
3 30 Electrical Schematic – CE 79
3 31 Electrical Schematic – AS 80
3 32 Electrical Schematic – KC 81
3 33 Motor Controller Electrical Schematic 82
Section 4 – Troubleshooting Information 83
4 1 Introduction 83
4 2 Electrical System 84
4 2-1 All Controls Inoperative 84
4 2-2 All Controls Inoperative If Equipped with Elevate/Trackunit Telematics 86
4 2-3 No Power To Platform 87
4 2-4 All Functions Inoperative from Base Control Console 87
4 2-5 No Boom Up from Base Control Console 88
4 2-6 No Boom Down from Base Control Console 89
4 2-7 All Controls Inoperative 89
4 2-8 No Riser Down from Base Control Console 90
4 2-9 No Turret Rotate Left from Base Control Console 91
4 2-10 No Turret Rotate Right from Base Control Console 91
4 2-11 No Telescope Retract from Base Control Console 92
4 2-12 No Telescope Extend from Base Control Console 93
4 2-13 No Platform Rotate Left from Base Control Console 93
4 2-14 No Platform Rotate Right from Base Control Console 94
4 2-15 No Jib Up from Base Control Console 95
4 2-16 No Jib Down from Base Control Console 96
4 2-17 No Jib Rotate Right from Base Control Console 97
4 2-18 No Jib Rotate Left from Base Control Console 98
4 2-19 No Manual Platform Level Up from Base Control Console 99
4 2-20 No Manual Platform Level Down from Base Control Console 100
4 2-21 All Controls Inoperative from Platform Control Console 101
4 2-22 No Boom Up from Platform Control Console 102
4 2-23 No Boom Down from Platform Control Console 103
4 2-24 No Riser Up from Platform Control Console 104
4 2-25 No Riser Down from Platform Control Console 105
4 2-26 No Turret Left from Platform Control Console 106
4 2-27 No Turret Right from Platform Control Console 107
4 2-28 No Telescope In from Platform Control Console 108
4 2-29 No Telescope Out from Platform Control Console 109
4 2-30 No Platform Rotate Left from Platform Control Console 110
4 2-31 No Platform Rotate Right from Platform Control Console 110
4 2-32 No Jib Up from Platform Control Console 111
4 2-33 No Jib Down from Platform Control Console 111
4 2-34 No Jib Rotate Left from Platform Control Console 112
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229041ACA SJ30 AJE, SJ30 ARJE
4 2-35 No Jib Rotate Right from Platform Control Console 113
4 2-36 No Manual Platform Level Up from Platform Control Console 113
4 2-37 No Manual Platform Level Down from Platform Control Console 114
4 2-38 Brake will not Release 115
4 2-39 No Drive and Steer 116
4 2-40 No Forward Drive 116
4 2-41 No Reverse Drive 116
4 2-42 No High Speed Drive 117
4 2-43 No Left Steer 118
4 2-44 No Right Steer 118
4 2-45 Direction Sensing Inoperative 119
4 3 Hydraulic System 119
4 3-1 All Controls Inoperative 120
4 3-2 No Main Boom Up 120
4 3-3 No Main Boom Down 120
4 3-4 No Riser Boom Up 120
4 3-5 No Riser Boom Down 121
4 3-6 No Turret Rotate Left 121
4 3-7 No Turret Rotate Right 121
4 3-8 No Boom Extend 121
4 3-9 No Boom Retract 122
4 3-10 No Jib Up 122
4 3-11 No Jib Down 122
4 3-12 No Platform Rotation Right 123
4 3-13 No Platform Rotation Left 123
4 3-14 No Jib Rotation Right 123
4 3-15 No Jib Rotation Left 124
4 3-16 Platform will not Level Down Manually 124
4 3-17 Platform will not Level Up Manually 125
4 3-18 No Left Steer 125
4 3-19 No Right Steer 126
4 4 Load Sensing System 126
4 4-1 Green Power LED is not Flashing 127
4 4-2 Load Cell red Alarm LED is ON (with platform empty) 127
4 4-3 Red Error LED is ON 127
4 4-4 Load Cell red Alarm LED is OFF (with platform overloaded) 127
4 4-5 Platform Indicator Light does not turn ON 127
4 4-6 Audible Alarm does not turn ON 127
Section 5 – Procedures 129
5 1 General 129
5 1-1 Safety and Workmanship 129
5 2 Platform 130
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SJ30 AJE, SJ30 ARJE 229041ACA
5 2-1 Human Machine Interface (HMI) 130
5 1-2 User Interface Keys 130
5 2-2 SCM Character Functions Charts 131
5 2-3 SCM Operating Values Chart 132
5 2-4 How to Unlock and Modify the SCM Settings 133
5 2-5 How to Adjust the SCM Pump Motor Speed 134
5 2-6 How to Set the SCM Valve Characteristics 135
5 2-7 SCM Pin Voltage Reference 136
5 2-8 Platform Controller Voltage References 139
5 2-9 Telescope, Riser & Jib Switch Voltage References 140
5 3 Load Sensing System 141
5 3-1 Verify Proper Operation of the Load Sensing System 142
5 3-2 Calibration of Load Sensing System (with “Teach In” Handset) 143
5 4 Boom & Jib 144
5 4-1 Check Wear Pads 144
5 4-2 Shimming Wear Pads 144
5 4-3 Cable Carrier Repair 144
5 4-4 Master Cylinder Replacement 145
5 4-5 Jib Rotary Actuator Bolt Torque Sequence 149
5 4-6 Platform Rotary Actuator Bolt Torque Sequence 149
5 5 Turret 150
5 5-1 Hydraulic Oil Replacement 150
5 5-2 Hydraulic Filter Replacement 150
5 5-3 Hydraulic System Main Relief Valve Adjustment (RV1) 151
5 5-4 Main Pump Relief Valve Adjustment (RV5) 151
5 5-5 Emergency Pump Relief Valve Adjustment (RV6) 152
5 5-6 Turret Rotate Relief Valve Adjustment (RV3) 152
5 5-7 Riser Down Relief Valve Adjustment (RV7) 153
5 5-8 Boom Extend Relief Valve Adjustment (RV4) 153
5 5-9 Platform Level Relief Valve Adjustment (RV2) 154
5 6 Base 154
5 6-1 Battery Replacement 154
5 6-2 Ring Gear Bolt Torque Sequence 155
5 6-3 Check Torque Hub Oil Level 155
5 6-4 Electronic Tilt Switch Setup Procedure 156
5 6-5 Motor Controller Thermal Sensor 159
5 6-6 Motor Controller Panel Pin Interface – Connector A 160
5 6-7 Motor Controller Panel Pin Interface – Connector B 162
5 6-8 Motor Controller Connectors Pin Reference 163
5 6-9 ZAPI MDI-CAN Display 168
5 6-10 ZAPI MDI-CAN Controller Master Codes 169
5 6-11 ZAPI “Skyjack PC CAN Console” Software Guide 176
5 7 Grease Points 188
5 7-1 Lubrication 188
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
