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Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 163736AE – PDF DOWNLOAD
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Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 163736AE – PDF DOWNLOAD
SJ 40T / SJ 45T: 98,001,047 to 98,001,141
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Description
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 163736AE – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 163736AE – PDF DOWNLOAD
Language : English
Pages : 230
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 163736AE – PDF DOWNLOAD
SJ 40T / SJ 45T: 98,001,047 to 98,001,141
General:
The information contained in this section is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and sub-assemblies comprising the
work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are
used to show relative location of component parts in disassembly order. If a part cannot be found
in this section, order by work platform model number and serial number, giving a complete
description of the part.
The information contained in this section is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and sub-assemblies comprising the
work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are
used to show relative location of component parts in disassembly order. If a part cannot be found
in this section, order by work platform model number and serial number, giving a complete
description of the part.
Parts Ordering Information:
When ordering replacement parts, the complete part number and description should be used to
ensure proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
When ordering replacement parts, the complete part number and description should be used to
ensure proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Method Of Listing:
Parts are listed in order according to the reference number shown in the illustration,
followed by a full description based upon the “NOUN FIRST” method. That is, the noun name
of the part is listed first, then the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the
beginning of a parts list and are identified with the letter references A, B, C, etc. Individual
parts in these lists have corresponding letters after their description to identify which assembly
or group it is used in. Individual parts without identifying letters are used in all the assemblies
or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates
a serviceable component or attaching hardware for the higher level assembly. If
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.
Parts are listed in order according to the reference number shown in the illustration,
followed by a full description based upon the “NOUN FIRST” method. That is, the noun name
of the part is listed first, then the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the
beginning of a parts list and are identified with the letter references A, B, C, etc. Individual
parts in these lists have corresponding letters after their description to identify which assembly
or group it is used in. Individual parts without identifying letters are used in all the assemblies
or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates
a serviceable component or attaching hardware for the higher level assembly. If
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.
Quantities (Units Per Assy.):
The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed.
Hardware :
Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.
How To Order Repair Parts:
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work platform (found on the serial number
plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in this manual for each item.
6. Show billing and shipping address and name of individual if possible.
7. Suggest best routing.
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work platform (found on the serial number
plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in this manual for each item.
6. Show billing and shipping address and name of individual if possible.
7. Suggest best routing.
TABLE OF CONTENTS:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 163736AE – PDF DOWNLOAD
Front Cover............................................................. 1 Table of Contents....................................................... 5 1.0 PLATFORM RELATED PARTS.............................................. 7 1.1 Railing Assembly............................................... 8 1.2 Platform Base Assembly (ANSI/CSA).............................. 10 1.3 Platform Base Assembly (CE & AS)............................... 11 1.4 Footswitch Assembly............................................ 12 1.5 Gate Assembly - Swing.......................................... 13 1.6 Gate Assembly - Drop Bar....................................... 14 1.7 Railing Extension (No Gate).................................... 15 1.8 Platform Control Console Assembly SJ 40T....................... 16 1.9 Platform Control Console Assembly SJ 45T....................... 20 1.10 Boom / Turret Controller Assembly (Dual Axis)................. 24 1.11 Drive / Steer Controller Assembly (Single Axis)............... 26 1.12 Platform Terminal Strip....................................... 28 2.0 BOOM RELATED PARTS.................................................. 29 2.1 Boom Assembly.................................................. 30 2.2a Power Track Carrier Assembly.................................. 32 2.2b Power Track Carrier Assembly.................................. 34 2.2c Power Track Carrier Assembly.................................. 36 2.3 Main Boom Turret End Hardware.................................. 38 2.4 Main Boom Platform End Hardware................................ 39 2.5 Fly Boom Platform End Hardware................................. 40 2.6 Extension Cylinder Support Assembly............................ 41 2.7a Valve Mounting Assembly....................................... 42 2.7b Valve Mounting Assembly....................................... 44 2.8 Work and Travel Limit Switch Mounting Assembly (Universal)..... 46 2.9 Jib Assembly - SJ 45T.......................................... 48 2.10 Rotary Actuator Mounting - SJ 40T............................. 50 2.11 Rotary Actuator Assembly...................................... 51 2.12 Jib Lift / Platform Rotate Valve Assemblies................... 52 3.0 CYLINDER RELATED PARTS.............................................. 53 3.1 Lift Cylinder Assembly......................................... 54 3.2 Extension Cylinder Assembly.................................... 56 3.3 Master Cylinder Assembly....................................... 58 3.4 Slave Cylinder Assembly........................................ 59 3.5 Jib Cylinder Assembly.......................................... 60 3.6 Axle Lockout Cylinder Assembly................................. 61 4.0 TURRET RELATED PARTS................................................ 63 4.1 Cowling Assembly - Engine Side................................. 64 4.2 Cowling Assembly - Controls Side............................... 66 4.3 Cowling Assembly - Centre...................................... 68 4.4 Counterweight Assembly......................................... 69 4.5 Turret Assembly................................................ 70 4.6 Lift Cylinder Bracket Assembly................................. 74 4.7a High Pressure Filter Assembly................................. 75 4.7b High Pressure Filter Assembly................................. 76 4.8 Turret Swing Drive Assembly.................................... 77 4.9 Axle Lockout Valve Assembly.................................... 78 4.10 Main Boom Pin Assembly........................................ 79 4.11 Main Control Valve Assembly................................... 80 4.12 Brake Control Valve Assembly.................................. 82 4.13a Rotary Manifold.............................................. 84 4.13b Rotary Manifold (with Propane Fittings)...................... 86 4.14 Hydraulic Tank Assembly....................................... 88 4.15 Fuel Tank Assembly (GM Dual Fuel Engine)...................... 90 4.16 Fuel Tank Assembly (Deutz engine)............................. 92 4.17 Emergency Power Unit.......................................... 94 4.18 Battery Assembly.............................................. 95 4.19 Base Control Console Assembly (Deutz Engine)................... 96 4.20 Base Control Console Assembly (GM Dual Fuel Engine)...........100 4.21 Base Terminal Strip...........................................104 4.22 Charge Pressure Filter Assembly...............................105 4.23 No Generator and Oil Cooler Hose Fitting......................106 5.0 ELECTRICAL HARNESS RELATED PARTS....................................109 5.1 Main Electrical Harness........................................110 5.2 Cable Harnesses................................................112 5.3 Control Cable Harnesses........................................114 5.4 Valve Harnesses and Limit Switch Assemblies....................115 5.5 110/220V Outlet Harness........................................116 5.6 ECU Harnesses..................................................117 5.7 Glow Plug Harness..............................................118 5.8 Engine Interface Harness (GM Engine)...........................119 6.0 BASE RELATED PARTS..................................................121 6.1 Base Assembly..................................................122 6.2 Axle Assembly Hardware.........................................124 6.3 Rear Axle Assembly with Gear Box...............................126 6.4 Differential Assembly (Rear Axle Assembly with Gear Box).......128 6.5 Central Housing Assembly (Rear Axle Assembly with Gear Box)....130 6.6 Gear Box - Rear Axle...........................................132 6.7 Brakes - Rear Axle.............................................134 6.8 Front Axle Assembly (2 Wheel Drive)............................136 6.9 Front Axle Assembly (4 Wheel Drive)............................138 6.10 Differential Assembly (4 Wheel Drive).........................140 6.11 Central Housing Assembly (4 Wheel Drive)......................142 6.12 Steering Assembly.............................................143 6.13 Trunnion Assembly.............................................144 6.14 Axle Drive Shaft (4WD)........................................145 6.15 Propane Tank Assembly.........................................146 6.16 Tires.........................................................148 7.0 ENGINE RELATED PARTS................................................149 7.1 Engine Assembly (Deutz Diesel Engine)..........................150 7.2 System Pump Assembly...........................................154 7.3 Drive Pump Assembly............................................156 7.4 Engine Assembly (GM Dual Fuel Engine)..........................158 7.5 Engine Coupling Assembly.......................................162 8.0 HOSE CONNECTION RELATED PARTS.......................................163 8.1 Standard Hose Numbering System.................................164 8.2 Hydraulic Hose Connection - Cylinders..........................166 8.3 Hydraulic Hose Connection - Control Compartment................168 8.4 Hydraulic Hose Connection - Engine Compartment.................170 8.5 Fuel Line Hose Connection - Deutz Diesel Engine................172 8.6 Fuel Line Hose Connection - GM Dual Fuel Engine................174 8.7 Hydraulic Hose Connection - Base and Axles.....................176 8.8 Hydraulic Hose Connection - Turret Grease Fittings.............178 9.0 OPTIONAL EQUIPMENT..................................................181 9.1 Air Hose To Platform Option....................................182 9.2 Flashing Amber Light Option....................................183 9.3 Generator and Oil Cooler Assembly..............................184 9.4 Generator Control Valve Assembly...............................188 9.5 110V Generator Cable Assembly (ANSI/CSA).......................189 9.6 Generator and Oil Cooler Harnesses.............................190 9.7 Generator Wire Assemblies......................................192 9.8 Hydraulic Hose Connection - Generator and Oil Cooler...........194 9.9 12 kW Generator Assembly.......................................196 9.10 Circuit Breaker Assembly - 12kW generator.....................198 9.11 Generator Wire Assemblies - 12kW generator....................200 9.12 Hydraulic Hose Connection - 12kW Generator....................202 9.13 Cold Start Engine Assembly....................................204 9.14 Arctic Package Assembly.......................................205 9.15 Welder and Mounting Assembly..................................206 9.16 Work Light Assembly...........................................208 9.17 External Platform Railing Assembly............................209 9.18 Glazier Package Option........................................210 9.19 Diesel Scrubber - Deutz engine................................212 10.0 LABELS.............................................................213 10.1 Label Kit.....................................................213 10.2 Labels - Platform Control Console.............................214 10.3 Labels - Front and Back.......................................215 10.4 Labels - Engine Side..........................................216 10.5 Labels - Controls Side........................................218 10.6 Labels - Controls Compartment.................................220 10.7 Labels - Engine Compartment...................................221 10.8 Labels - Engine Fuel .........................................222 10.9 Labels - Operator Platform....................................224 11.0 TABLES.............................................................226 11.1 Boom Fluids Table.............................................226 11.2 Boom Grease Locations, Turret and Axle Grease Table...........227 11.3 Boom Grease Locations and Gear Grease Table...................228
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
