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Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 166871AF – PDF DOWNLOAD
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Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 166871AF – PDF DOWNLOAD
SJ40T / SJ45T: 98,001,142 to 98,001,330
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Description
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 166871AF – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 166871AF – PDF DOWNLOAD
Language : English
Pages : 232
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 166871AF – PDF DOWNLOAD
SJ40T / SJ45T: 98,001,142 to 98,001,330
General:
The information contained in this section is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and sub-assemblies comprising the
work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are
used to show relative location of component parts in disassembly order. If a part cannot be found
in this section, order by work platform model number and serial number, giving a complete
description of the part.
replacement parts. Component parts of various assemblies and sub-assemblies comprising the
work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are
used to show relative location of component parts in disassembly order. If a part cannot be found
in this section, order by work platform model number and serial number, giving a complete
description of the part.
Parts Ordering Information:
When ordering replacement parts, the complete part number and description should be used to
ensure proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
ensure proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Method Of Listing:
Parts are listed in order according to the reference number shown in the illustration,
followed by a full description based upon the “NOUN FIRST” method. That is, the noun name
of the part is listed first, then the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the
beginning of a parts list and are identified with the letter references A, B, C, etc. Individual
parts in these lists have corresponding letters after their description to identify which assembly
or group it is used in. Individual parts without identifying letters are used in all the assemblies
or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates
a serviceable component or attaching hardware for the higher level assembly. If
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.
followed by a full description based upon the “NOUN FIRST” method. That is, the noun name
of the part is listed first, then the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the
beginning of a parts list and are identified with the letter references A, B, C, etc. Individual
parts in these lists have corresponding letters after their description to identify which assembly
or group it is used in. Individual parts without identifying letters are used in all the assemblies
or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates
a serviceable component or attaching hardware for the higher level assembly. If
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.
Quantities (Units Per Assy.):
The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed.
Hardware :
Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.
How To Order Repair Parts:
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work platform (found on the serial number
plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in this manual for each item.
6. Show billing and shipping address and name of individual if possible.
7. Suggest best routing.
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work platform (found on the serial number
plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in this manual for each item.
6. Show billing and shipping address and name of individual if possible.
7. Suggest best routing.
TABLE OF CONTENTS:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 166871AF – PDF DOWNLOAD
Front Cover............................................................ 1 Table of Contents...................................................... 5 1.0 PLATFORM RELATED PARTS............................................. 7 1.1 Platform...................................................... 8 1.2 Railings...................................................... 10 1.3 Platform Base (ANSI/CSA)...................................... 12 1.4 Platform Base (CE & AS)....................................... 13 1.5 Swing Gate Assembly........................................... 14 1.6 Drop Bar Gate Assembly........................................ 16 1.7 Railing Extension (No Gate)................................... 18 1.8 Footswitch.................................................... 19 1.9 Platform Control Console...................................... 20 1.10 Boom / Turret Controller (Dual Axis)......................... 24 1.11 Drive / Steer Controller (Single Axis)....................... 26 1.12 Platform Terminal Strip...................................... 28 2.0 BOOM RELATED PARTS................................................. 29 2.1 Boom Assembly................................................. 30 2.2 Power Track Carrier Assembly.................................. 32 2.3 Main Boom Turret End Hardware................................. 34 2.4 Main Boom Platform End Hardware............................... 35 2.5 Fly Boom Platform End Hardware................................ 36 2.6 Extension Cylinder Support Assembly........................... 37 2.7 Valve Mounting Assembly....................................... 38 2.8 Work and Travel Limit Switch Mounting Assembly (Universal).... 40 2.9 Jib Assembly - SJ 45T......................................... 42 2.10 Rotary Actuator Mounting - SJ 40T............................ 44 2.11 Rotary Actuator Assembly..................................... 45 2.12 Jib Lift / Platform Rotate Valve Assemblies.................. 46 3.0 CYLINDER RELATED PARTS............................................. 47 3.1 Lift Cylinder Assembly........................................ 48 3.2 Extension Cylinder Assembly................................... 50 3.3 Master Cylinder Assembly...................................... 52 3.4 Slave Cylinder Assembly....................................... 53 3.5 Jib Cylinder Assembly......................................... 54 3.6 Axle Lockout Cylinder Assembly................................ 55 4.0 TURRET RELATED PARTS............................................... 57 4.1 Cowling Assembly - Engine Side................................ 58 4.2 Cowling Assembly - Controls Side.............................. 60 4.3 Cowling Assembly - Centre..................................... 62 4.4 Counterweight Assembly........................................ 63 4.5 Turret Assembly............................................... 64 4.6 Lift Cylinder Bracket Assembly................................ 68 4.7 Main Boom Pin Assembly........................................ 69 4.8 High Pressure Filter Assembly................................. 70 4.9 Turret Swing Drive Assembly................................... 71 4.10 Main Manifold Assembly....................................... 72 4.11 Brake Control Valve Assembly................................. 74 4.12 Rotary Manifold.............................................. 76 4.13 Rotary Manifold with Propane Fittings (GM Engine)............ 78 4.14 Reducing Valve............................................... 79 4.15 Hydraulic Tank Assembly...................................... 80 4.16 Fuel Tank Assembly (GM Dual Fuel Engine)..................... 82 4.17 Fuel Tank Assembly (Deutz D2.9L Engine)...................... 84 4.18 Fuel Tank Assembly (Deutz D2011 Engine)...................... 86 4.19 Emergency Power Unit......................................... 88 4.20 Battery Assembly............................................. 89 4.21 Base Control Console Assembly (Deutz D2.9L Engine)........... 90 4.22 Base Control Console Assembly (Deutz D2011 Engine)........... 94 4.23 Base Control Console Assembly (GM Dual Fuel Engine).......... 98 4.24 Base Terminal Strip (Deutz D2.9L Engine).....................102 4.25 Base Terminal Strip (Deutz D2011 & GM Engines)...............103 4.26 No Generator and Oil Cooler Hose Fitting.....................104 5.0 ELECTRICAL HARNESS RELATED PARTS...................................105 5.1 Main Electrical Harness.......................................106 5.2 Cable Harnesses...............................................108 5.3 Control Cable Harnesses.......................................110 5.4 Valve Harnesses and Limit Switch Assemblies...................111 5.5 110/220V Outlet Harness.......................................112 5.6 ECU Harnesses.................................................113 5.7 Glow Plug Harness (Deutz D2.9L)...............................114 5.8 Glow Plug Harness (Deutz D2011)...............................115 5.9 Engine Interface Harness (Deutz D2.9L)........................116 5.10 Engine Interface Harness (GM Engine).........................118 6.0 BASE RELATED PARTS.................................................119 6.1 Base Assembly.................................................120 6.2 Axle Assembly Hardware........................................122 6.3 Rear Axle Assembly with Gear Box..............................124 6.4 Differential Assembly.........................................126 6.5 Central Housing Assembly......................................128 6.6 Gear Box - Rear Axle..........................................130 6.7 Brakes - Rear Axle............................................132 6.8 Front Axle Assembly...........................................134 6.9 Differential Assembly.........................................136 6.10 Central Housing Assembly.....................................138 6.11 Steering Assembly............................................139 6.12 Trunnion Assembly............................................140 6.13 Axle Drive Shaft ............................................141 6.14 Propane Tank Assembly........................................142 6.15 Tires........................................................144 7.0 ENGINE RELATED PARTS...............................................145 7.1 Engine Assembly (Deutz D2.9L Engine)..........................146 7.2 Engine Assembly (Deutz D2011 Engine)..........................152 7.3 Drive Pump and System Pump Assembly...........................154 7.4 Engine Assembly (GM Dual Fuel Engine).........................156 7.5 Engine Coupling Assembly - Deutz..............................160 8.0 HOSE CONNECTION RELATED PARTS......................................161 8.1 Standard Hose Numbering System................................162 8.2 Hydraulic Hose Connection - Cylinders.........................164 8.3 Hydraulic Hose Connection - Control Compartment...............166 8.4 Hydraulic Hose Connection - Engine Compartment................168 8.5 Fuel Line Hose Connection - Deutz D2.9L Engine................170 8.6 Fuel Line Hose Connection - Deutz D2011 Engine................172 8.7 Fuel Line Hose Connection - GM Dual Fuel Engine...............174 8.8 Hydraulic Hose Connection - Base and Axles....................176 8.9 Hydraulic Hose Connection - Turret Grease Fittings............178 9.0 OPTIONAL EQUIPMENT.................................................181 9.1 Air Hose To Platform Option...................................182 9.2 Flashing Amber Light Option...................................183 9.3 Generator and Oil Cooler Assembly.............................184 9.4 Generator Control Valve Assembly..............................188 9.5 110V Generator Cable Assembly (ANSI/CSA)......................189 9.6 Generator and Oil Cooler Harnesses............................190 9.7 Generator Wire Assemblies.....................................192 9.8 Hydraulic Hose Connection - Generator and Oil Cooler..........194 9.9 12 kW Generator Assembly......................................196 9.10 Generator Wire Assemblies - 12kW generator...................198 9.11 Hydraulic Hose Connection - 12kW Generator...................200 9.12 Welder and Mounting Assembly.................................202 9.13 Cold Start Assembly..........................................204 9.14 Arctic Package Assembly......................................205 9.15 Diesel Scrubber - Deutz D2011 Engine.........................206 9.16 External Railing Assembly....................................207 9.17 Glazier Rack Assembly........................................208 9.18 SGM Assembly.................................................210 9.19 SGE Assembly.................................................212 10.0 LABELS............................................................215 10.1 Label Kit....................................................215 10.2 Labels - Platform Control Console............................216 10.3 Labels - Front and Back......................................217 10.4 Labels - Engine Side.........................................218 10.5 Labels - Controls Side.......................................220 10.6 Labels - Controls Compartment................................222 10.7 Labels - Engine Compartment..................................223 10.8 Labels - Engine Fuel ........................................225 10.9 Labels - Operator Platform...................................226 11.0 TABLES............................................................228 11.1 Boom Fluids Table............................................228 11.2 Boom Grease Locations, Turret and Axle Grease Table..........229 11.3 Boom Grease Locations and Gear Grease Table..................230
Questions? Email us: [email protected]
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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