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Skyjack SJ40T, SJ45T Telescopic Booms Parts Manual 207561AF – PDF DOWNLOAD
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Skyjack SJ40T, SJ45T Telescopic Booms Parts Manual 207561AF – PDF DOWNLOAD
SJ40T & SJ45T: 98 001 767 to 98 999 999
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Description
Skyjack SJ40T, SJ45T Telescopic Booms Parts Manual 207561AF – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ40T, SJ45T Telescopic Booms Parts Manual 207561AF – PDF DOWNLOAD
Language : English
Pages : 312
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Skyjack SJ40T, SJ45T Telescopic Booms Parts Manual 207561AF – PDF DOWNLOAD
SJ40T & SJ45T: 98 001 767 to 98 999 999
Foreword:
General:
The information contained in this manual is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and subassemblies comprising the work
platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly order. If a part cannot be found in this
manual, contact your local Skyjack Parts Department for assistance.
General:
The information contained in this manual is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and subassemblies comprising the work
platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly order. If a part cannot be found in this
manual, contact your local Skyjack Parts Department for assistance.
Parts Ordering Information:
When ordering replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should also be
used when requesting equipment information.
When ordering replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should also be
used when requesting equipment information.
Method of Listing:
Parts are listed in order according to the reference number shown in the illustration, followed by
a full description based upon the “NOUN FIRST” method. That is, the noun name of the part is listed
first, then the modifying description information which serves to specifically identify the item.
For example: PIN, Clevis.
Assemblies at the beginning of a parts list may be identified with a reference letter: A, B, C,
etc. These letters are used to identify different configurations of the assembly. Individual parts
in these lists have
corresponding letters after their description to identify which assembly it is used in. If a part
does not have a reference letter, it is used in all of the assemblies.
Bullets (•) are used to show the assembly structure,
or parent/child relationship. A part listed at the beginning of the parts list without a bullet
before the description is the main assembly, and all of the parts below it with one bullet are the
subcomponent parts of that assembly. Two bullets denote a subcomponent of a subcomponent, etc.
Example:
Main Assembly A
• Part 1 (subcomponent of Main Assembly A)
• Part 2 (subcomponent of Main Assembly A)
• • Part 3 (subcomponent of Part 2)
Parts are listed in order according to the reference number shown in the illustration, followed by
a full description based upon the “NOUN FIRST” method. That is, the noun name of the part is listed
first, then the modifying description information which serves to specifically identify the item.
For example: PIN, Clevis.
Assemblies at the beginning of a parts list may be identified with a reference letter: A, B, C,
etc. These letters are used to identify different configurations of the assembly. Individual parts
in these lists have
corresponding letters after their description to identify which assembly it is used in. If a part
does not have a reference letter, it is used in all of the assemblies.
Bullets (•) are used to show the assembly structure,
or parent/child relationship. A part listed at the beginning of the parts list without a bullet
before the description is the main assembly, and all of the parts below it with one bullet are the
subcomponent parts of that assembly. Two bullets denote a subcomponent of a subcomponent, etc.
Example:
Main Assembly A
• Part 1 (subcomponent of Main Assembly A)
• Part 2 (subcomponent of Main Assembly A)
• • Part 3 (subcomponent of Part 2)
Quantities:
The quantities required to complete the assembly are given for each part. If the quantity is (AR),
it is understood that the quantity may vary when the machine is equipped with certain options.
Order quantity as needed.
The quantities required to complete the assembly are given for each part. If the quantity is (AR),
it is understood that the quantity may vary when the machine is equipped with certain options.
Order quantity as needed.
How To Order Repair Parts:
1 . Address all orders to your local SKYJACK dealer.
2 . Specify model and serial number of the work platform (found on the serial number plate).
3 . List the quantity needed.
4 . List the length needed (if it is a bulk item).
5 . List the part number and description as shown in this manual for each item.
6 . Show the billing and shipping address and the name of the individual, if possible.
7 . Suggest the best routing.
1 . Address all orders to your local SKYJACK dealer.
2 . Specify model and serial number of the work platform (found on the serial number plate).
3 . List the quantity needed.
4 . List the length needed (if it is a bulk item).
5 . List the part number and description as shown in this manual for each item.
6 . Show the billing and shipping address and the name of the individual, if possible.
7 . Suggest the best routing.
TABLE OF CONTENTS:
Skyjack SJ40T, SJ45T Telescopic Booms Parts Manual 207561AF – PDF DOWNLOAD
Table of Contents.......................................... 3 Recommended Service Parts.................................. 10 Foreword................................................... 9 General................................................ 9 Parts Ordering Information............................. 9 Method of Listing...................................... 9 Quantities............................................. 9 How To Order Repair Parts.............................. 9 Recommended Service Parts.............................. 10 Section 1 – Platform....................................... 13 1.1 Platform with Drop Bars........................... 14 1.2 Platform with Swing Gate.......................... 16 1.3 Railings.......................................... 18 1.4 Platform Base - CE and AS......................... 20 1.5 Swing Gate........................................ 22 1.6 Drop Bar Gate..................................... 24 1.7 Footswitch........................................ 25 1.8 Platform Control Box.............................. 26 1.9 Boom / Turret Controller.......................... 30 1.10 Drive / Steer Controller......................... 32 1.11 Platform Terminal Strip.......................... 34 Section 2 – Boom........................................... 35 2.1 Boom Assembly..................................... 36 2.2 Main & Fly Boom................................... 38 2.3 Cable Track....................................... 40 2.4 Jib Lift / Platform Rotate Valve.................. 42 2.5 Jib - SJ45T....................................... 44 2.6 Rotary Actuator Mount - SJ40T..................... 46 2.7 Rotary Actuator................................... 47 2.8 Extension Cylinder Support........................ 48 Section 3 – Cylinders...................................... 49 3.1 Lift Cylinder..................................... 50 3.2 Extension Cylinder................................ 52 3.3 Master Cylinder................................... 54 3.4 Slave Cylinder.................................... 55 3.5 Jib Cylinder...................................... 56 3.6 Axle Lock Cylinder................................ 57 Section 4 – Turret......................................... 59 4.1 Turret............................................ 60 4.2 Cowling - Engine Side............................. 62 4.3 Cowling - Controls Side........................... 64 4.4 Cowling - Centre.................................. 66 4.5 Counterweight..................................... 67 4.6 Lift Cylinder Bracket............................. 68 4.7 High Pressure Filter.............................. 69 4.8 Swing Drive....................................... 70 4.9 Boom Lift Limit Switch............................ 71 4.10 Manifold Hardware................................ 72 4.11 Main Manifold.................................... 74 4.12 Brake Manifold................................... 78 4.13 Rotary Manifold.................................. 80 4.14 Hydraulic Tank................................... 82 4.15 Fuel Tank - Kubota............................... 84 4.16 Fuel Tank - Deutz................................ 86 4.17 Auxiliary Pump................................... 88 4.18 Battery.......................................... 89 4.19 Base Control Box - Deutz D2.9L & Perkins......... 90 4.20 Base Control Box - Deutz D2.2.................... 94 4.21 Base Control Box - Deutz D2011................... 98 4.22 Base Control Box - Kubota........................102 4.23 Base Terminal Strip - Deutz D2.9L and Perkins....106 4.24 Base Terminal Strip - Deutz D2011 and Kubota.....107 4.25 Base Terminal Strip - Deutz D2.2.................108 Section 5 – Electrical Harnesses...........................109 5.1 Main Electrical Harness...........................110 5.2 Battery Cables....................................112 5.3 Control Cables....................................114 5.4 Jib and Platform Rotate Harnesses.................115 5.5 Outlet - 110/220V.................................116 5.6 ECU Harnesses.....................................117 5.7 Glow Plug Harness - Deutz D2.9L...................118 5.8 Glow Plug Harness - Deutz D2.2....................119 5.9 Glow Plug Harness - Deutz D2011...................120 5.10 Engine Interface Harness - Deutz D2.9L...........122 5.11 Engine Interface Harness - Deutz D2.2............124 5.12 Engine Interface Harness - Kubota WG2503.........126 5.13 Engine Interface Harness - Perkins 2.2T..........128 5.14 Fuse Box - Perkins...............................130 5.15 Differential Lock Valve Harness..................132 Section 6 – Base...........................................133 6.1 Base..............................................134 6.2 Front Axle........................................136 6.3 Central Housing - Front Axle......................138 6.4 Differential - Front Axle.........................140 6.5 Hub Reduction - Front Axle........................142 6.6 Steering - Front Axle.............................146 6.7 Trunnion - Front Axle.............................147 6.8 Rear Axle.........................................148 6.9 Central Housing - Rear Axle.......................150 6.10 Differential - Rear Axle.........................152 6.11 Hub Reduction - Rear Axle........................156 6.12 Brakes - Rear Axle...............................158 6.13 Gear Box.........................................160 6.14 Propane Tanks....................................162 6.15 Tires............................................164 Section 7 – Engines........................................167 7.1 Deutz D2.9L Engine................................168 7.2 Radiator - Deutz D2.9L............................172 7.3 Air Intake - Deutz D2.9L..........................174 7.4 Deutz D2.2 Engine.................................176 7.5 Radiator - Deutz D2.2.............................180 7.6 Air Intake - Deutz D2.2...........................182 7.7 Deutz D2011 Engine................................184 7.8 Perkins 2.2T Engine...............................186 7.9 Radiator - Perkins 2.2T...........................192 7.10 Air Intake - Perkins 2.2T........................194 7.11 Kubota WG2503 Engine.............................196 7.12 Kubota WG2503 Engine Accessories.................198 7.13 Radiator & Air Intake - Kubota WG2503............202 7.14 Drive & System Pumps.............................206 7.15 Engine Coupling - Deutz..........................208 7.16 Engine Coupling - Kubota WG2503..................209 7.17 Engine Coupling - Perkins........................210 Section 8 – Hose Connections...............................211 8.1 Standard Hose Numbering System....................212 8.2 Hydraulic Hoses - Boom............................214 8.3 Hydraulic Hoses - Control Compartment.............216 8.4 Hydraulic Hoses - Engine Compartment..............218 8.5 Hydraulic Hoses - Base & Axles....................220 8.6 Fuel Lines - Deutz D2.9L & D2.2 Engines...........222 8.7 Fuel Lines - Deutz D2011 Engine...................224 8.8 Fuel Lines - Perkins 2.2T.........................226 8.9 Fuel Lines - Kubota WG2503........................228 8.10 Propane Lines - Kubota WG2503....................230 8.11 Grease Line......................................232 Section 9 – Optional Equipment.............................235 9.1 Air Hose To Platform..............................236 9.2 Flashing Amber Light..............................237 9.3 Generator and Oil Cooler - 3.5 kW.................238 9.4 Oil Cooler........................................240 9.5 Generator - 3.5 kW................................241 9.6 Generator and Oil Cooler Wiring...................242 9.7 Generator and Oil Cooler Hoses - 3.5 kW...........244 9.8 Generator and Oil Cooler - 7.5 kW.................246 9.9 Generator and Oil Cooler - 12 kW..................248 9.10 Generator - 12 kW................................250 9.11 Generator and Oil Cooler Hoses - 12 kW...........252 9.12 Welder and Mount.................................254 9.13 Cold Start.......................................258 9.14 Arctic Package...................................259 9.15 Cold and Arctic Load Circuit - Deutz D2.9L.......260 9.16 Block Heater.....................................262 9.17 Oil Quick Drain..................................263 9.18 Diesel Scrubber - Deutz D2011....................264 9.19 External Railing.................................265 9.20 Glazier Rack.....................................266 9.21 SGM - Secondary Guarding.........................268 9.22 SGE - Secondary Guarding.........................270 9.23 Control Box Cover................................272 9.24 Positive Air Shut-off............................274 9.25 Work Lights......................................276 9.26 Tool Caddy.......................................278 9.27 Half-Height Platform Mesh........................280 9.28 Elevate Telematics...............................284 9.29 Elevate Telematics Subscription..................292 9.30 Pipe Rack........................................293 Section 10 – Labels........................................295 10.1 Label Kit........................................297 10.2 Labels - Platform Control Box....................298 10.3 Labels - Front and Back..........................299 10.4 Labels - Engine Side.............................300 10.5 Labels - Controls Side...........................302 10.6 Labels - Controls Compartment....................304 10.7 Labels - Engine Compartment......................306 10.8 Labels - Engine Fuel.............................307 10.9 Labels - Platform................................308
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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