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Skyjack SJ63AJ Articulating Booms Parts Manual 167274AF – PDF DOWNLOAD
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Description
Skyjack SJ63AJ Articulating Booms Parts Manual 167274AF – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ63AJ Articulating Booms Parts Manual 167274AF – PDF DOWNLOAD
Language : English
Pages : 226
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Skyjack SJ63AJ Articulating Booms Parts Manual 167274AF – PDF DOWNLOAD
SJ 63AJ: 95300268 through 95300480
General:
The information contained in this section is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and sub-assemblies comprising the
work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are
used to show relative location of component parts in disassembly order. If a part cannot be found
in this section, order by work platform model number and serial number, giving a complete
description of the part.
The information contained in this section is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and sub-assemblies comprising the
work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are
used to show relative location of component parts in disassembly order. If a part cannot be found
in this section, order by work platform model number and serial number, giving a complete
description of the part.
Parts Ordering Information:
When ordering replacement parts, the complete part number and description should be used to
ensure proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
When ordering replacement parts, the complete part number and description should be used to
ensure proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Method Of Listing:
Parts are listed in order according to the reference number shown in the illustration,
followed by a full description based upon the “NOUN FIRST” method. That is, the noun name
of the part is listed first, then the modifying description information which serves to
specifically identify the item.
followed by a full description based upon the “NOUN FIRST” method. That is, the noun name
of the part is listed first, then the modifying description information which serves to
specifically identify the item.
For example: PIN, Clevis.
- Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly
or group it is used in. - Individual parts without identifying letters are used in all the assemblies
or group shown at the beginning of the parts list. - Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. If an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.
Quantities (Units Per Assy.):
The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed.
Hardware :
Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.
How To Order Repair Parts:
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in this manual for each item.
6. Show billing and shipping address and name of individual if possible.
7. Suggest best routing.
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in this manual for each item.
6. Show billing and shipping address and name of individual if possible.
7. Suggest best routing.
TABLE OF CONTENTS:
Skyjack SJ63AJ Articulating Booms Parts Manual 167274AF – PDF DOWNLOAD
Front Cover........................................................... 1 Table of Contents..................................................... 4 1.0 PLATFORM......................................................... 7 1.1 Platform..................................................... 8 1.2 Railings..................................................... 10 1.3 Platform Base (ANSI/CSA)..................................... 12 1.4 Platform Base (CE & AS)...................................... 13 1.5 Swing Gate................................................... 14 1.6 Drop Bar Gate................................................ 15 1.7 Railing Extension (No Gate).................................. 16 1.8 Platform Terminal Strip...................................... 17 1.9 Platform Control Console..................................... 18 1.10 Boom / Turret Controller Assembly........................... 22 1.11 Drive / Steer Controller Assembly........................... 24 1.12 Riser Boom Controller Assembly (Single Axis)................ 26 2.0 BOOM............................................................. 27 2.1 Riser Boom................................................... 28 2.2 Main and Fly Boom............................................ 32 2.3 Jib Boom..................................................... 38 2.4 Limit Switch Assemblies...................................... 40 2.5 Rotary Actuator Assembly..................................... 42 3.0 CYLINDERS........................................................ 43 3.1 Riser Lift Assembly.......................................... 44 3.2 Riser Boom Cylinder Assembly................................. 45 3.3 Main Boom Lift Cylinder Assembly............................. 46 3.4 Master Cylinder Assembly..................................... 47 3.5 Slave Cylinder Assembly...................................... 48 3.6 Axle Lock Cylinder Assembly.................................. 49 3.7 Fly Boom Extension Cylinder Assembly......................... 50 3.8 Jib Boom Cylinder Assembly................................... 52 4.0 TURRET........................................................... 55 4.1 Turret Assembly.............................................. 56 4.2 Cowling Mounting - Engine Side............................... 58 4.3 Cowling Mounting - Controls Side............................. 60 4.4 Cowling - Engine Side........................................ 62 4.5 Cowling - Controls Side...................................... 63 4.6 Counterweight................................................ 64 4.7 Additional Counterweight..................................... 65 4.8 Engine Tray.................................................. 66 4.9 High Pressure Shuttle Valve.................................. 67 4.10 Main Manifold............................................... 68 4.11 Brake Manifold.............................................. 70 4.12 Fuel Tank - Deutz Diesel Engines............................ 72 4.13 Fuel Tank Assembly - GM Dual Fuel Engine.................... 75 4.14 Hydraulic Tank.............................................. 76 4.15 High Pressure Filter........................................ 78 4.16 Turret Swing Drive.......................................... 79 4.17 Base Control Box............................................ 80 4.18 Base Terminal Strip......................................... 84 4.19 Battery Assembly............................................ 85 4.20 Emergency Power Unit........................................ 86 4.21 Grease Line................................................. 88 5.0 ELECTRICAL HARNESSES............................................. 89 5.1 Main Electrical Harness and Fuel Level Switch Harness........ 90 5.2 Lowering Throttle Valve Harness.............................. 92 5.3 Rotate Select Harness........................................ 93 5.4 Cable Harnesses.............................................. 94 5.5 Control Cables............................................... 96 5.6 110/220V Outlet Assembly..................................... 97 5.7 Deutz ECU Harness............................................ 98 5.8 Glow Plug Harness - Deutz TD2.9L Engine...................... 99 5.9 Glow Plug Harness - Deutz D2011 Engine.......................100 5.10 Engine Interface Harness - GM Engine........................101 6.0 BASE.............................................................103 6.1 Base Assembly................................................104 6.2 Axle Assembly Hardware - Front...............................106 6.3 Axle Assembly Hardware - Rear................................107 6.4 Front Axle Assembly..........................................108 6.5 Differential Assembly - Front Axle...........................110 6.6 Central Housing Assembly - Front Axle........................112 6.7 Steering Assembly - Front Axle...............................113 6.8 Trunnion Assembly - Front Axle...............................114 6.9 Axle Drive Shaft.............................................115 6.10 Rear Axle Assembly..........................................116 6.11 Differential Assembly - Rear Axle...........................118 6.12 Central Housing Assembly - Rear Axle........................121 6.13 Gear Box - Rear Axle........................................122 6.14 Brake Assembly..............................................124 6.15 Rotary Manifold.............................................126 6.16 Propane Tank................................................128 6.17 Tires.......................................................130 7.0 ENGINES..........................................................133 7.1 Engine Assembly - Deutz TD2.9L...............................134 7.2 Radiator Assembly - Deutz TD2.9L.............................138 7.3 Engine Assembly - Deutz D2011................................140 7.4 Engine Assembly - GM 3.0L....................................144 7.5 Drive Pump and System Pump Assembly..........................148 7.6 Engine Coupling Assembly - Deutz.............................150 8.0 HOSE CONNECTIONS.................................................151 8.1 Standard Hose Numbering System...............................152 8.2 Hydraulic Hose Connection - Turret...........................154 8.3 Hydraulic Hose Connection - Chassis..........................156 8.4 Hydraulic Hose Connection - Drive Pump and System Pump.......158 8.5 Hydraulic Hose Connection - Boom.............................160 8.6 Fuel Line Connection - Deutz TD2.9 Engine....................162 8.7 Fuel Line Connection - Deutz D2011 Engine....................163 8.8 Fuel Line Connection - GM Engine.............................164 9.0 OPTIONAL EQUIPMENT...............................................167 9.1 Diesel Scrubber..............................................168 9.2 All Motion Alarm.............................................169 9.3 Air Hose to Platform.........................................170 9.4 Hostile Environment Kit......................................172 9.5 Platform Control Box Cover...................................174 9.6 Hydraulic Oil Cooler Assembly................................176 9.7 Hydraulic Hose Connection - Hydraulic Oil Cooler Assembly....177 9.8 Hydraulic Oil Cooler Wiring..................................178 9.9 Generator Assembly - 3.5 kW..................................180 9.10 Generator Assembly - 12 kW..................................182 9.11 Hydraulic Hose Connections - 3.5kW Generator................184 9.12 Hydraulic Hose Connections - 12kW Generator.................185 9.13 Generator Wiring............................................186 9.14 Welder Option...............................................188 9.15 Glazier Package Assembly....................................192 9.16 Cold Start Assembly.........................................194 9.17 Arctic Package Assembly.....................................195 9.18 External Platform Railing Assembly..........................196 9.19 Pipe Rack Assembly..........................................198 9.20 Flashing Amber Light Assembly...............................199 9.21 SGM Assembly................................................200 9.22 SGE Assembly................................................202 9.23 Positive Air Shutoff Valve..................................204 9.24 Oil Quick Drain.............................................206 10.0 LABELS..........................................................207 10.1 Label Kits..................................................209 10.2 Labels - Platform Control Console...........................210 10.3 Labels - Front and Back.....................................211 10.4 Labels - Engine Side........................................212 10.5 Labels - Controls Side......................................214 10.6 Labels - Controls Compartment...............................216 10.7 Labels - Engine Compartment.................................217 10.8 Labels - Platform...........................................218 11.0 TABLES..........................................................221 11.1 Boom Fluids Table...........................................222 11.2 Boom Grease Locations - Axle................................223 11.3 Boom Grease Locations - Gears...............................224
Contact us: [email protected]
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
