Skyjack SJ6832 RTE ROUGH TERRAIN SCISSORS SERVICE MANUAL 167574AFA – PDF DOWNLOAD

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Skyjack SJ6832 RTE ROUGH TERRAIN SCISSORS SERVICE MANUAL 167574AFA – PDF DOWNLOAD

FILE DETAILS:

Skyjack SJ6832 RTE ROUGH TERRAIN SCISSORS SERVICE MANUAL 167574AFA – PDF DOWNLOAD

Language : English
Pages :138 
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Serial Numbers:
SJ6832 RTE: 37 300 001 & 37 399 999

Skyjack SJ6832 RTE ROUGH TERRAIN SCISSORS SERVICE MANUAL 167574AFA – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Skyjack SJ6832 RTE ROUGH TERRAIN SCISSORS SERVICE MANUAL 167574AFA – PDF DOWNLOAD

Section 1 – Scheduled Maintenance 9
1 1 Read and Heed 9
1 1-1 Aerial Platform Definition 9
1 1-2 Purpose of Equipment 9
1 1-3 Use of Equipment 9
1 1-4 Manual 9
1 1-5 Service Policy and Warranty 9
1 1-6 Operator Safety Reminders, Warnings and Precautions 9
1 2 Maintenance and Inspection Schedule 10
1 2-1 Owner’s Annual Inspection Record 10
1 2-2 Replacement Parts 10
1 2-3 Maintenance and Service Safety Tips 10
1 3 Hydraulic System & Component Maintenance and Repair 11
1 3-1 Maintenance Hints 12
1 3-2 Railing Maintenance and Repair 12
1 4 About this Section 14
1 4-1 Service Bulletins 14
1 4-2 Maintenance and Inspection 14
1 4-3 Pre-delivery/Maintenance Inspection 14
1 5 Owner’s Annual Inspection Record 15
1 6 Scheduled Maintenance Inspections 17
1 6-1 Manuals (B) 17
1 6-2 Labels (B) 17
1 6-3 Limit Switches (B) 18
1 6-4 Battery/Electrical Compartment 18
1 6-5 Motor/Hydraulic Compartment 20
1 6-6 Platform Assembly 21
1 6-7 Lifting Mechanism 22
1 6-8 Base 26
1 7 Function Tests 28
Section 2 – Maintenance Tables and Diagrams 29
2 1 Specifications and Features 30
2 2 Floor Loading Pressure 32
2 3 Maximum Platform Capacities (Evenly Distributed) 33
2 4 Table 2 4 Fluids Table 33
2 5 Torque Specifications 34
2 6 Torque Specifications for Fasteners (Imperial) 35
2 7 Torque Specifications for Fasteners (Metric) 36
2 8 Torque Specifications for Hydraulic Couplings & Hoses 37
Section 3 – System Component Identification and Schematics 39
3 1 Electrical Symbol Chart 40
3 2 Hydraulic Symbol Chart 41
3 3 AC Cord Color Code 42
3 4 Hydraulic Schematic Parts List 43
3 5 Electrical Parts List 45
3 6 Hydraulic Schematic 50
3 7 Main Manifold Component and Port Identification 51
3 8 Splitter and Outrigger Manifolds Component and Port Identification 52
3 9 Control Box Wiring Diagram 53
3 10 Outrigger Control Box Wiring Diagram 54
3 11 Scissor Arm Control Cable Wiring Diagram 55
3 12 Main Manifold Harness Wiring Diagram 56
3 13 Outrigger Harness Wiring Diagram 57
3 14 Motor Controller Electrical Schematic 58
3 15 Hybrid Power Pack Wiring 59
3 16 Electrical Panel Wiring Diagram – S/N 37300235 & above 60
3 17 Electrical Panel Wiring Diagram – S/N 37300234 & below 61
3 18 Electrical Schematic – No Options – S/N 37300235 & above 62
3 19 Electrical Schematic – No Options – S/N 37300234 & below 63
3 20 Electrical Schematic – All Options – S/N 37300235 & above 64
3 21 Electrical Schematic – All Options – S/N 37300234 & below 65
Section 4 – Troubleshooting Information 67
4 1 Introduction 67
4 2 Electrical System 68
4 2-1 All Controls Inoperative 68
4 2-2 No Power To Platform 69
4 2-3 All Functions Inoperative from The Platform 69
4 2-4 Drive and Steer Inoperative (Machines without outriggers option) 70
4 2-5 Drive and Steer Inoperative (Machines with outriggers option) 71
4 2-6 Brakes Does not Release 71
4 2-7 Steer Right Inoperative 72
4 2-8 Steer Left Inoperative 72
4 2-9 Reverse Drive Inoperative 73
4 2-10 Forward Drive Inoperative 73
4 2-11 High Drive Speed Inoperative 74
4 2-12 Up Circuit Inoperative from Platform 76
4 2-13 Up Circuit Inoperative from Base Control Console 76
4 2-14 Up Circuit Inoperative from Platform or Base Control Console (without Outriggers) 77
4 2-15 Platform does not Lift from Platform or Base Control Console with Outriggers Retracted (Lift Operates Correctly with Outriggers Extended) 78
4 2-16 Platform does not Lift from Platform or Base Control Console with Outriggers Extended 79
4 2-17 Platform does not Lift from Platform or Base Control Console with Outriggers Extended or Retracted 80
4 2-18 Down Circuit Inoperative from Platform 80
4 2-19 Down Circuit Inoperative from Base 81
4 2-20 All Outriggers Inoperative (Auto-Level and Manual) 81
4 2-21 All Outriggers Inoperative (Auto-Level and Manual from Platform Controls) 82
4 2-22 All Outriggers Inoperative (Base Controls only) 82
4 2-23 All Outriggers Inoperative (Auto Level only) 83
4 2-24 All Outriggers Inoperative (Auto Level only) 84
4 2-25 Left Front Outrigger Inoperative Manually 85
4 2-26 Right Front Outrigger Inoperative Manually 85
4 2-27 Right Rear Outriggers Inoperative Manually 85
4 2-28 Left Rear Outriggers Inoperative Manually 86
4 2-29 Individual Outrigger Functions Inoperative (Auto Level) 86
4 2-30 Auto Level Inoperative 87
4 2-31 Auto All Up Inoperative (Retract) 87
4 2-32 Hybrid Power Pack (Gasoline) does not Start – Manual mode 88
4 2-33 Hybrid Power Pack does not Start (Auto mode) 89
4 2-34 Hybrid Power Pack does not Shut Off (Auto mode) 89
4 2-35 Hybrid Power Pack does not Shut Off 89
4 3 Hydraulic System 90
4 3-1 All Functions Inoperative 90
4 3-2 All Functions Sluggish 90
4 3-3 Steering Inoperative 90
4 3-4 Drive Inoperative 90
4 3-5 Drive Sluggish 91
4 3-6 Reverse Drive Inoperative 91
4 3-7 Forward Drive Inoperative 91
4 3-8 Drive Inoperative When in Low Speed Drive 91
4 3-9 Drive Inoperative When in High Speed Drive 91
4 3-10 Brakes Does not Release 91
4 3-11 Up Circuit Inoperative 92
4 3-12 Down Circuit Inoperative 92
4 3-13 All Outriggers Inoperative 92
4 3-14 Left Front Outriggers Inoperative 92
4 3-15 Right Front Outriggers Inoperative 92
4 3-16 Right Rear Outrigger Inoperative 93
4 3-17 Left Rear Outrigger Inoperative 93
4 3-18 Outriggers Drift In 93
Section 5 – Procedures 95
5 1 General 95
5 1-1 Safety and Workmanship 95
5 2 Base 96
5 2-1 Winching and Towing Procedures and Parking Brake System 96
5 2-3 Wheel Bolt/Nut Inspection and Torquing Procedure 97
5 2-4 Wheel Reinstallation and Torquing Procedure 97
5 2-5 Reconnecting the Platform Control Box for Use from the Ground 98
5 2-6 Tightening and Torque Recommendations for Hydraulic Couplings and Hoses 99
5 2-7 Checking the Holding Valve 100
5 2-8 System Pressure Setting 101
5 2-9 Lift Pressure Setting 102
5 2-10 Grease Points 103
5 2-11 Electronic Tilt Switch Setup Procedure 104
5 2-12 Tilt Switch Operation 106
5 3 Electrical Cabinet 107
5 3-1 Motor Controller Panel Pin Interface 107
5 3-2 Motor Controller Panel Pin Interface – Hybrid Power Pack (Gasoline) 108
5 3-3 ZAPI MDI CAN Display – Motor Controller Master Flash Codes 109
5 3-4 MDI-CAN Controller Master Codes 110
5 3-5 ZIVAN SG3 Battery Charger and Fault Codes 119
5 3-6 SG3 Charger Setup 120
5 3-7 SG3 Charger Fault Codes 120
5 4 Outriggers 122
5 4-1 Auto-Leveling Outrigger PC Board Layout 122
5 4-2 Outrigger Mechanical Limit Switch Wiring Diagram 123
5 4-3 Auto-Leveling Outrigger Settings and Error Codes 124
5 4-4 Auto-Leveling Outrigger Error Code Breakdown 125
5 4-5 Hand Held Calibration/Diagnostic Tool Key Functions 126
5 4-6 Outrigger Control Module Instructions 127
5 4-7 Auto-Leveling Outrigger Control Module Pin Reference Chart 131
5 4-8 Outrigger Upper Limit Switch (LS61, LS62, LS63, LS64) Replacement and Adjustment 132
5 4-9 Outrigger Lower Limit Switch (LS65, LS66, LS67, LS68) Replacement and Adjustment 133
5 5 Scissors 134
5 5-1 High Speed Cutout Limit Switch (LS5) Replacement and Adjustment 134
5 6 Platform 135
5 6-1 Gate Springe Hinge Adjustment 135

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