SL205 & SL265 Swiss-Type CNC Lathe Operation Manual – Mitsubishi System PDF

Description

SL205 & SL265 Swiss-Type CNC Lathe Operation Manual

This is the full operation manual for the SL205 and SL265 Swiss-type CNC lathes configured with MITSUBISHI CNC systems. It is written for the operator, setter and maintenance technician who needs the machine’s real procedures, parameter references and code tables in one place rather than scattered across separate controller and programming books. Everything in this SL205 & SL265 Swiss-type CNC lathe operation manual is drawn from the machine builder’s own document, including the safety signage, mechanical and electrical data, guide bushing adjustment, live tool installation, M and G code application, and the fault-finding chapter.

File Details

• Manual type: Operation Manual
• Machine models: SL205, SL265 (Swiss-type CNC lathes)
• Control system: MITSUBISHI
• Language: English
• Page count: 111 pages
• File format: PDF

Chapters Covered

• 1 Security Information
  • 1.1 Personal Protection Warning Message
  • 1.2 Safe Device Warning Message
• 2 Main Usage and Application
• 3 Main Technical Parameter
  • 3.1 SL205 Mechanical Parameters
  • 3.2 SL265 Mechanical Parameters
  • 3.3 Electrical Parameters
• 4 Machine Removal, Hoisting, Positioning, Installation
  • 4.1 Machine Removal
  • 4.2 Machine Hoisting, Positioning / Machine Lifting
  • 4.3 Machine Installation (foundation, environment, cooling, lubricants, air, power, spindle cooling oil, levelling)
• 5 Machine Structure
  • 5.1 Main Spindle & Sub-Spindle
  • 5.2 Feed System
  • 5.3 Coolant System
  • 5.4 Pneumatic System and schematic diagram
  • 5.5 Lubrication System and schematic diagram
  • 5.6 Machine Travel Diagram
• 6 Machine Usage Information
  • 6.1 Introduction of Machine Control Panel
  • 6.2 Machine NC Panel / 6.3 NC Key and Machine Operation Panel
  • 6.4 “G” Code / 6.5 “M” Code
  • 6.6 Application of Main “M” Code (spindle, sub-spindle, collets, coolant, high-pressure cooling, ejection, parts catcher, sub-spindle air blow, side and back live tools, work spindle selection, automatic cut-off, dual-axis synchronization, double Z-axis linkage, system waiting, workpiece receiving detection, axis torque limit, T command)
  • 6.7 Machine Setting and Adjustment
  • 6.8 The Method of Machine Shutdown
  • 6.9 Preparations Before Processing
  • 6.10 Installation and Clamping Force Adjustment of Spindle and Sub-Spindle Chuck
  • 6.11 Installation and Clamping Force Adjustment of Guide Bushing
  • 6.12 Application of Non-Guide Bush
  • 6.13 Installation of Cutting Tools (accessory table, outer circle tool, front drilling tool, side milling live tool, back tool holder)
  • 6.14 Bar Feeder Usage
  • 6.15 Adjustment of the Bar Pusher Device
  • 6.16 Installation and Adjustment of Long Work Piece Device (Opt.)
  • 6.17 Chip Conveyor Device (Optional)
  • 6.18 Work Piece Machining Operations
• 7 Maintenance Information
  • 7.1 Daily / Monthly / Half-Yearly Inspection Items
  • 7.2 Common Failures and Solutions (chuck alarms, low cooling flow, spindle overheating, ejector alarms, torque limit alarms, absolute position battery and zero loss)
  • 7.3 The Attention of Maintenance
• 8 Spare Parts, Breakable Parts
  • 8.1 Spare Parts, Breakable Parts List
  • 8.2 Spindle Chuck / Sub-Spindle Chuck (SL205)
  • 8.3 Guide Bush (SL205)
  • 8.4 Spindle Chuck / Sub-Spindle Chuck (SL265)
  • 8.5 Guide Bush (SL265)
• 9 Cutting Reference Material
  • 9.1 Cutting Speed / 9.2 Cutting Feed
  • 9.3 Cutting Parameters in Milling / 9.4 Tapping Spindle Speed
  • 9.5 Thread Cutting Parameters
• Schedule 1: Axis Number Comparison Table

What This Manual Gives You

Swiss-type lathes are unforgiving machines. The guide bushing clearance, the collet clamping force and the sub-spindle pick-up all have to be right, or the part is scrap and the tooling pays for it. This SL205 & SL265 Swiss-type CNC lathe operation manual walks through those adjustments step by step with the drawings to match — the clamping mechanism schematic, the lock nut adjustment angle versus thrust graph, the guide bushing locking sequence, and the tool-setting routines for the outer circle tools, front drilling tools, side live tools and the back tool holder.

The programming side is covered in unusual depth for an operation manual. Both the G code and M code lists are given in full, followed by dedicated sections on the codes that actually matter on a twin-spindle Swiss machine: M03/M04/M05/M50/M51 for spindle control, M23/M24/M25/M38/M39 for the sub-spindle, M10/M11 and M20/M21 for collet clamp and release, M17/M18 ejection, M26/M27 parts catcher, M33/M34/M35 side live tool, M93/M94/M95 back live tool, and the synchronization pair G200 and G113. The automatic cut-off cycle G266, double Z-axis linkage G125, the system waiting function and the sub-spindle pick-up detection G201 are each explained with their command format and the notes that keep you out of a collision.

Installation, Setup and Day-One Checks

For a machine going into a new cell, the document covers the foundation load requirement, the anchor and levelling screw procedure to 0.04 mm/m, the hoisting and forklift precautions, the cooling box and chip collection box assembly, the lubrication pump fill and its parameter numbers, and the air and power supply requirements. The guide bushing mode page is reproduced, showing how to switch between free mode, rotary guide bush, fixed guide bush and no-guide-bush modes, along with the Z1 soft limit values that change with each. The physical conversion sequence from synchronous guide bush to non-guide bush mode is listed step by step, including which belt, bracket, lagging and spindle nut are removed and refitted.

Fault Finding and Maintenance

The maintenance chapter separates daily, monthly and half-yearly inspection items so a shop can build a real schedule from it. The troubleshooting section then takes the alarms you will actually see — spindle and sub-spindle chuck alarms, low cooling flow rate, spindle and sub-spindle overheating, ejector faults, torque limit alarms, absolute position battery low power and absolute position zero lost — and gives the ordered checks for each, from air supply and solenoid valves through to induction switches, tapered sleeve condition and encoder cabling.

Who This Is For

This manual suits the machine operator learning the Mitsubishi panel and its M code set, the setter who has to install guide bushings, collets and live tooling, the maintenance technician chasing a chuck or ejector alarm, and the shop bringing a used SL205 or SL265 back into production. The spare parts and breakable parts chapter lists the claws, bearings, pin shafts, dial blocks, drill chucks, belts, rolling curtains and jacking cylinder with their drawing numbers, which makes ordering replacements far quicker.

Get Instant Access

With the SL205 & SL265 Swiss-type CNC lathe operation manual in your hands you can set the machine up from scratch, install and adjust the guide bushing and collets correctly, program the main and sub-spindle with confidence, run the bar feeder and bar pusher, and diagnose the common alarms without waiting on a service visit. Correct clamping force and correct guide bushing clearance protect the spindle, the tooling and the part — and the cutting reference tables for speeds, feeds, milling parameters, tapping speeds and thread cutting passes give you a sound starting point for brass, aluminium, free-cutting iron, carbon steel and stainless steel.

IMAGES PREVIEW

Delivery is instant. The moment your payment clears, the download link is available — no shipping, no waiting, no physical media to lose. The PDF opens on a workshop PC, a laptop or a tablet, and you can print the pages you want for the machine or the maintenance bench. Keep it on the shop floor and the SL205 and SL265 stay productive.