STILL EXU-S 22 & EXU-S 24 Spare Parts Catalogue 0148 0149 – Electric Pallet Truck PDF

Description

STILL EXU-S 22 / EXU-S 24 Spare Parts Catalogue – Ident-Nr. 50158069000

This is the full STILL spare parts catalogue covering the EXU-S 22 and EXU-S 24 electric pallet trucks, issued under Ident-Nr. 50158069000 (07.10). Every major assembly is presented as an exploded illustration with numbered call-outs, and each call-out is tied back to a table listing the part number, quantity and description. Nothing is left to interpretation: if you need the retaining ring behind the transmitter, the O-ring on the stator housing, or the correct shim ring thickness in the lift linkage, the number is on the page.

File Details

• Manual type: Spare Parts Catalogue (Ersatzteilliste / Spare Parts List / Catalogue de pieces de rechange / Catalogo parti di ricambio / Catalogo de recambio)
• Brand: STILL
• Model series: EXU-S 22 (0148) and EXU-S 24 (0149) electric pallet trucks
• Chassis designations used throughout: TROG70 and TROG71
• Document number: Ident-Nr. 50158069000 – 07.10
• Truck identification format: EXU-S 22 – 71 0148 A XXXXXX / EXU-S 24 – 71 0149 A XXXXXX
• Languages: German, English, French, Italian, Spanish
• File format: PDF
• Extent: 363 pages of exploded views and parts tables

Chapters Covered

• ENGINE
• AXLES
• CHASSIS; BODYWORK AND FITTINGS
• UNDERCARRIAGE
• ELECTRIC / ELECTRONIC
• HYDRAULIC LIFT SYSTEM
• SPECIAL EQUIPMENTS

Engine and Traction Motor Assemblies

The ENGINE group opens with the traction motor assembly and its complete internal breakdown – grooved ball bearings, bushing, lock rings, retaining ring, connector, sensor, key, transmitter, metal plate, locking cap, stator and rotor are all individually numbered and priced by part number. Two variants of the traction motor are catalogued: the assembly type 4492424 and the later 0039761148 with its housing and detent rings. Exploded views show the rotor and stator separated from the housing so the correct bearing and sealing arrangement is obvious before you order.

Axles, Drive Unit and Transmission

The AXLES group covers the drive unit and transmission with its own validity split (up to 24.01.2010 and from 25.01.2010 onwards), the drive motor, electromagnetic brake, pinion gear, steering, lift cylinder assembly, axle, bushing and the full fastener set including slotted spring pins, wheel nuts, spring lock washers and the set of seals. The transmission section continues with the cover, shaft, gear assembly, sprocket, coupling pinion, wheel bolts, spacer, protective ring, roller bearings and shim rings listed in 37 x 47 x 0,1 mm, 0,3 mm and 0,5 mm thicknesses.

Chassis, Cowl and Bodywork

The CHASSIS; BODYWORK AND FITTINGS group is the largest in the catalogue. Chassis assemblies are listed by overall length and fork width – L=990, L=1190, L=1600 and L=2390 mm, in b5=520, b5=560 and b5=670 mm versions, with x values of 805, 823, 1005, 1023, 1415, 1433, 1847 and 2205 mm – and are split by TROG70 and TROG71. Cowl sections carry their own validity windows (up to 10.01.2010, 11.01.2010 to 18.04.2010, and from 19.04.2010), followed by the motor hood, dashboard, side parts, backrest, platform, floorplate assemblies, rubber mats, insulators and the battery hood variants in both metal and screen-grid form.

Undercarriage: Wheels, Rollers and Lift Swing

The UNDERCARRIAGE group lists drive wheels by tread compound and hardness – Vulkollan 93 Shore, Vulkollan corrugated, Vulkollan antistatic 95 Shore, Vulkollan quartz 94 Shore, rubber 77 Shore, rubber corrugated, rubber antistatic, rubber no-marking, Pevosoft 75 Shore and Tractothan 93 Shore. Lift swing assemblies, roller guides, bearing bushes 25x28x21,5, castor wheels, swivel forks, tapered roller bearings, castellated nuts and the support wheel assembly with freewheel and protection covers are all shown as exploded drawings.

Electric / Electronic

The ELECTRIC / ELECTRONIC group is organised around a central electrical system assembly with contactor variants (up to 01.03.2011 and from 02.03.2011), cable assemblies in stated lengths (250 mm, 350 mm, 420 mm, 550 mm, 610 mm, 770 mm), type fuse-link 400A, steering control unit, traction controller assemblies, relays, horn, harnesses, clamps and cable ties. Main cable, console, battery cable (socket and plug types in DIN 160A, SBE 160A, SBE 320A, SRE160A, SRE320A AIR and DIN 160A AIR), sender, ventilator, fan and equipment plug adaptors each have their own exploded drawing. FleetManager variants are catalogued separately for WLAN, GPRS and shock-sensor configurations.

Hydraulic Lift System

The HYDRAULIC LIFT SYSTEM group covers the hydraulic unit and the pump unit across four distinct validity periods (up to 15.02.2009, 16.02.2009 to 14.06.2009, 15.06.2009 to 18.04.2010 and from 19.04.2010). Support valves, valves, pump motors, limiter load, coupling sleeves, hydraulic pumps, suction tubes, air filters, return tubes, oil tanks, coils, O-rings, pipe unions, hose lines, spring elements and the lift cylinder assembly are broken out, together with the set of seals listed for the cylinder.

Special Equipments

The SPECIAL EQUIPMENTS group covers the extras that vary from fleet to fleet: EXU-S22 and EXU-S24 labels, inspection stickers, adhesive foils and nameplates, screen grids in H=1200 mm, H=1800 mm and H=2230 mm, the chopper bar, the terminal board and operating panel assembly, the Informaticterminal holder and cable harnesses, and the battery transport wagon for TROG71 and TROG91/TROG70. Cold store equipment is catalogued as its own kit and pressure rod family.

Pressure Rods, Kits and Cold Store Builds

The lift system section goes well beyond a single rod. Pressure rods are catalogued individually against chassis length and TROG family – TROG70 at X=805, X=823, X=1005, X=1023, X=1415, X=1433, X=1847 and X=2205 mm, and TROG71 at the matching lengths – each with extrusion assemblies, bearing bushes, bolts in 93 mm, 108 mm, 168,5 mm and 180 mm lengths, threaded pins, slotted spring pins, rings, levers left and right with rings, cylindrical roller bearings in 61 mm, 62 mm and 62,5 mm sizes, thrust cylindrical roller bearings and shim rings. Cold store variants and a cold store conversion kit are listed separately for machines working in freezer environments.

Validity Dates and Changeover Points

This catalogue does not treat the EXU-S 22/24 as one unchanging machine. Where STILL changed a component during production, the parts list carries a validity column so you order the right version: drive unit and drive motor revisions, electromagnetic brake revisions, hydraulic unit revisions, pump unit revisions, fan revisions and main cable revisions all have dated cut-offs. Reading that column before ordering saves the cost and delay of a returned part.

Why This STILL EXU-S 22 / EXU-S 24 Parts Catalogue Pays for Itself

Electric pallet trucks live on their brakes, their drive wheel and their hydraulic unit – and those are exactly the assemblies this catalogue breaks down most thoroughly. With the exploded views in front of you, a service engineer can identify an unmarked ring, confirm whether a shim should be 0,3 mm or 0,5 mm, check which contactor applies to a machine built before or after 01.03.2011, and quote a rebuild from real part numbers instead of guesswork. For a fleet owner running several TROG70 and TROG71 chassis in different fork widths, the same catalogue covers every length and width combination without buying a second book.

IMAGES PREVIEW

The document is delivered as an instant PDF download – no shipping, no waiting on a supplier, no photocopied binder arriving three days after the truck went down. Open it on a laptop in the workshop, a tablet on the shop floor or a phone at the racking, zoom into the exploded illustration you need, and print the page for the technician holding the wrench. Whether you are ordering a single grooved ball bearing for a traction motor or planning a full hydraulic unit overhaul, this STILL EXU-S 22 and EXU-S 24 spare parts catalogue gives you the numbers, the quantities and the validity information in one place.