★ TRUSTED BY 321,897+ PROFESSIONALS WORLDWIDE
🏒
Trusted Business
Verified & Licensed
πŸ›‘οΈ
Virus Free Files
100% Safe Downloads
πŸ”’
Secure Payment
SSL Protected
⚑
Instant Delivery
Available Immediately
Sale!

Sullair LS20TS Industrial Air Compressor Operator Manual & Parts List PDF – 02250157-066

Original price was: $39.95.Current price is: $24.95.

Complete operator’s manual and parts list for Sullair LS20TS industrial air compressors. Covers water-cooled 300-600HP/224-447KW and air-cooled 300-450HP/224-336KW models with Supervisor Controller. Includes safety, installation, operation, maintenance, troubleshooting, wiring diagrams, and illustrated parts breakdowns.

⚑
Instant PDF Download
Available immediately
πŸ’Ύ
Save to Your Device
Download & keep forever
πŸ›‘οΈ
Antivirus Scanned
100% virus-free
🌍
Trusted Worldwide
175,000+ customers

Description

Sullair LS20TS Operator Manual and Parts List β€” Complete Service Documentation

This Sullair LS20TS Industrial Air Compressor Operator Manual and Parts List provides everything needed to operate, maintain, and repair LS20TS rotary screw compressors equipped with the Supervisor Controller. Covering both water-cooled (300-600HP / 224-447KW) and air-cooled (300-450HP / 224-336KW) configurations, this manual is the definitive reference for technicians, maintenance personnel, and operators working with these industrial compressors.

File Details

  • Manual Type: Operator’s Manual and Parts List
  • Brand: Sullair
  • Model: LS20TS
  • Coverage: Water-cooled 300-600HP / 224-447KW; Air-cooled 300-450HP / 224-336KW
  • Part Number: 02250157-066
  • Language: English
  • File Format: PDF

Chapters Covered

  • Section 1 β€” Safety: General precautions, personal protective equipment, pressure release, fire and explosion prevention, moving parts, hot surfaces and sharp edges, toxic and irritating substances, electrical shock, lifting, entrapment
  • Section 2 β€” Description: Introduction, description of components, Sullair compressor unit functional description, compressor cooling and lubrication system, compressor discharge system, control system, air inlet system
  • Section 3 β€” Specifications: LS20TS specifications, lubrication guide for standard compressors, application guide, identification diagrams for air-cooled and water-cooled configurations
  • Section 4 β€” Installation: Mounting of compressor, ventilation and cooling requirements, service air piping, coupling alignment check, fluid level check, electrical preparation, motor rotation check
  • Section 5 β€” Supervisor Controller: Controller panel overview and interface
  • Section 6 β€” Operation: General operating information, purpose of controls, initial start-up procedure, subsequent start-up procedure, shutdown procedure
  • Section 7 β€” Maintenance: Maintenance introduction, daily operation, 50-hour initial maintenance, lubrication guide intervals, fluid change procedures, fluid contamination analysis, motor bearings, separator maintenance, fluid filter, air filter, oil return/sight glass, differential pressure regulator adjustment, drive coupling installation and alignment
  • Section 8 β€” Troubleshooting: Troubleshooting guide covering compressor startup failures, shutdowns, pressure issues, fluid consumption, and valve problems
  • Section 9 β€” Illustrations and Parts List: Procedure for ordering parts, recommended spare parts, motor/frame/compressor parts, air inlet system with oil injection valve, fluid cooling systems, air piping systems, fluid piping systems, discharge systems, control/start system, control panel, enclosure, decal group and locations, piping and instrumentation diagrams, wiring diagrams

This manual equips technicians with the full scope of LS20TS service information. From the initial safety warnings through the detailed parts breakdowns, every section is designed to support correct operation and efficient repair. The parts list section is particularly comprehensive, covering everything from major assemblies like the compressor unit, motor, and cooler packages down to individual fasteners, gaskets, O-rings, and decals β€” each with Sullair part numbers for accurate ordering.

What This Manual Enables You to Do

With this Sullair LS20TS manual, you can confidently perform a full range of procedures on these industrial air compressors. The installation section walks through mounting, ventilation, piping, coupling alignment, and electrical preparation, ensuring the compressor is set up correctly from day one. The operation section explains the Supervisor Controller interface and the precise start-up and shutdown sequences, helping prevent damage during routine use.

Maintenance procedures cover everything from daily checks and the critical 50-hour initial service to fluid changes, filter replacements, separator element service, and drive coupling alignment. The troubleshooting guide helps diagnose and resolve common issues β€” from failure to start or build pressure to excessive fluid consumption and repeated relief valve opening β€” with probable causes and remedies listed for each symptom.

The parts list section makes this manual especially valuable for long-term ownership. Exploded-view illustrations and detailed tables allow you to identify and order the exact components needed for repairs, whether it’s a simple gasket, a thermal valve, a separator element, or a complete discharge valve assembly. Wiring diagrams and piping/instrumentation diagrams further support electrical and system-level troubleshooting.

Why the Right Documentation Matters

Industrial air compressors like the Sullair LS20TS represent a significant investment, and proper maintenance is essential to keeping them running reliably. Using incorrect procedures or substitute parts can lead to premature failure, costly downtime, and safety hazards. This manual provides the manufacturer’s specified procedures, torque values, pressure settings, and part numbers β€” ensuring every service task is performed correctly.

Whether you’re a maintenance technician responsible for a fleet of compressors, a service company supporting Sullair equipment, or an operator who wants to understand the machine better, having the complete operator manual and parts list on hand is invaluable. It eliminates guesswork and provides a single authoritative reference for all aspects of LS20TS operation and repair.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œSullair LS20TS Industrial Air Compressor Operator Manual & Parts List PDF – 02250157-066” are as follows:

AIR CARE SEMINAR TRAININGp. 2
TABLE OF CONTENTSp. 3
Section 1 SAFETYp. 7
1.1 GENERALp. 7
1.2 PERSONAL PROTECTIVE EQUIPMENTp. 7
1.3 PRESSURE RELEASEp. 7
1.4 FIRE AND EXPLOSIONp. 8
1.5 MOVING PARTSp. 8
1.6 HOT SURFACES, SHARP EDGES AND SHARPCORNERSp. 8
1.7 TOXIC AND IRRITATING SUBSTANCESp. 8
1.8 ELECTRICAL SHOCKp. 9
1.9 LIFTINGp. 9
1.10 ENTRAPMENTp. 10
Section 2 DESCRIPTIONp. 11
2.1 INTRODUCTIONp. 11
2.2 DESCRIPTION OF COMPONENTSp. 11
2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTIONp. 11
2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTIONp. 11
2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTIONp. 11
2.6 CAPACITY CONTROL SYSTEM, FUNCTIONAL DESCRIPTIONp. 15
START MODE – TO 160 PSIG (11 BAR)p. 15
NORMAL OPERATION MODE – 160 TO 350 PSIG(11 TO 24.1 BAR)p. 15
MODULATING MODE – 350 TO 360 PSIG (24.1TO 24.8 BAR)p. 15
UNLOAD MODE – EXCESS OF 360 PSIG (24.8BAR)p. 16
SHUTDOWN MODEp. 16
2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTIONp. 22
Section 3 SPECIFICATIONSp. 23
3.1 SPECIFICATIONS- LS20TSp. 23
3.2 LUBRICATION GUIDE- STANDARD COMPRESSORSp. 23
3.3 APPLICATION GUIDEp. 24
Figure 3-2A Identification LS20TS 300-450HP/ 224-336KW Air-cooled with Supervisor Controllerp. 25
Figure 3-2B Identification LS20TS 300-450HP/ 224-336KW Water-cooled with Supervisor Controllerp. 26
Figure 3-2C Identification LS20TS 500-600HP/ 373-447KW Water-cooled with Supervisor Controllerp. 27
Figure 3-2D Identification LS20TS 300-450HP/ 224-336KW Remote Coolep. 28
Section 4 INSTALLATIONp. 29
4.1 MOUNTING OF COMPRESSORp. 29
4.2 VENTILATION AND COOLINGp. 29
4.3 SERVICE AIR PIPINGp. 29
4.4 COUPLING ALIGNMENT CHECKp. 30
4.5 FLUID LEVEL CHECKp. 31
4.6 ELECTRICAL PREPARATIONp. 31
4.7 MOTOR ROTATION CHECKp. 31
Section 5 SUPERVISOR CONTROLLERβ„’p. 32
Figure 5-1 Supervisor Controller Panelp. 32
Section 6 OPERATIONp. 33
6.1 GENERALp. 33
6.2 PURPOSE OF CONTROLSp. 33
6.3 INITIAL START-UP PROCEDUREp. 34
6.4 SUBSEQUENT START-UP PROCEDUREp. 34
6.5 SHUTDOWN PROCEDUREp. 34
Section 7 MAINTENANCEp. 35
7.1 MAINTENANCE INTRODUCTIONp. 35
7.2 DAILY OPERATIONp. 35
7.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATIONp. 35
7.4 MAINTENANCE AS REQUIRED BY LUBRICATION GUIDE (SECTION 3)p. 35
7.5 FLUID CHANGEp. 35
7.5.1 FLUID CONTAMINATION BASED UPON FLUID ANALYSISp. 35
7.6 MOTOR BEARINGSp. 35
7.7 SEPARATOR MAINTENANCE INTRODUCTIONp. 35
7.8 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURESp. 35
FLUID FILTER MAINTENANCEp. 35
AIR FILTER MAINTENANCEp. 36
AIR FILTER ELEMENT REMOVALp. 37
ELEMENT INSPECTIONp. 37
PRIMARY ELEMENT REPLACEMENTp. 38
SEPARATOR MAINTENANCEp. 38
OIL RETURN/SIGHT GLASS MAINTENANCEp. 39
DIFFERENTIAL PRESSURE REGULATOR ADJUSTMENTp. 40
DRIVE COUPLING INSTALLATION AND ALIGNMENTp. 40
Section 8 TROUBLESHOOTINGp. 41
8.1 TROUBLESHOOTINGp. 41
8.2 TROUBLESHOOTING GUIDEp. 41
Section 9 ILLUSTRATIONS AND PARTS LISTp. 45
9.1 PROCEDURE FOR ORDERING PARTSp. 45
ADDRESS, TELEPHONE, FAX AND WEBp. 45
9.2 SPARE PARTS LIST- LS20TSp. 46
9.3 MOTOR, FRAME, COMPRESSOR AND PARTS- 300-450HP/ 224-336KWp. 48
9.4 MOTOR, FRAME, COMPRESSOR AND PARTS- 500-600HP/373-447KWp. 50
9.5 AIR INLET SYSTEM WITH OIL INJECTION VALVEp. 52
9.6 FLUID COOLING SYSTEM- 300-450HP/ 224-336KW WATER-COOLEDp. 56
9.7 FLUID COOLING SYSTEM- 500-600HP/373-447KW WATER-COOLEDp. 58
9.8 FLUID COOLING SYSTEM- 300-450HP/ 224-336KW AIR-COOLED REMOTEp. 60
9.9 AIR PIPING SYSTEM- 300-450/224-336KW AIR-COOLEDp. 64
9.10 AIR PIPING SYSTEM- 300-450HP/224-336KW WATER-COOLEDp. 66
9.11 AIR PIPING SYSTEM- AIR PIPING 500-600HP/373-447KW WATER-COOLEDp. 68
9.12 FLUID PIPING SYSTEM- 300-450/224-336KW AIR-COOLEDp. 70
9.13 FLUID PIPING SYSTEM- 300-450/224-336KW WATER-COOLEDp. 74
9.14 FLUID PIPING SYSTEM- 500-600/373-447KW WATER-COOLEDp. 78
9.15 DISCHARGE SYSTEM – 300-450HP/224-336KWp. 82
9.16 DISCHARGE SYSTEM – 300-450HP/224-336KW WITH SWING LIDp. 88
9.17 DISCHARGE SYSTEM – 500-600HP/373-447KWp. 94
9.18 DISCHARGE SYSTEM- 500-600HP/373-447KW WITH SWING LIDp. 98
9.19 CONTROL/START SYSTEMp. 104
9.20 CONTROL PANELp. 108
9.21 ENCLOSUREp. 110
9.22 DECAL GROUPp. 114
9.23 DECAL LOCATIONS- OPEN AIR-COOLEDp. 120
9.24 DECAL LOCATIONS- OPEN WATER-COOLEDp. 122
9.25 DECAL LOCATIONS- REMOTE COOLERp. 124
9.26 DECAL LOCATIONS- CONTROL BOXp. 126
9.27 ENCLOSURE DECALSp. 128
9.28 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS- 300-450HP / 224-336KW AIR-COOLEDp. 130
9.29 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 300-450HP / 224-336 KW WATER-COOLEDp. 134
9.30 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 500-600HP / 373-447KW WATER-COOLEDp. 138
9.31 WIRING DIAGRAM- LS20TS WATER-COOLED SOLID STATE STARTER WITH SUPERVISORCONTROLLERp. 142
9.32 WIRING DIAGRAM- LS20TS AIR-COOLED SOLID STATE REMOTE COOLER PACK WITH SUPERVISORCONTROLLERp. 143
9.33 WIRING DIAGRAM- LS20TS VFD REMOTE COOLER PACK WITH SUPERVISOR CONTROLLERp. 144


IMAGES PREVIEW

Sullair LS20TS Industrial Air Compressor Operator Manual & Parts List PDF - 02250157-066 β€” PDF page 1 preview
Sullair LS20TS Industrial Air Compressor Operator Manual & Parts List PDF - 02250157-066 β€” PDF page 12 preview
Sullair LS20TS Industrial Air Compressor Operator Manual & Parts List PDF - 02250157-066 β€” PDF page 82 preview

Instant PDF Delivery

This Sullair LS20TS Industrial Air Compressor Operator Manual and Parts List is delivered as an instant PDF download after purchase. No shipping, no waiting β€” you get immediate access to the complete document. The PDF can be viewed on any device, including computers, tablets, and smartphones, and can be printed for use in the shop or field. Keep a copy on your service truck, in the maintenance office, or on your workshop computer for quick reference whenever you need it.

Reviews

There are no reviews yet.

Be the first to review “Sullair LS20TS Industrial Air Compressor Operator Manual & Parts List PDF – 02250157-066”

What Our Customers Say

β˜…β˜…β˜…β˜…β˜… Live reviews from customers
Loading customer reviews...
0
    0
    Your Cart
    Your cart is emptyReturn to Shop
    πŸ›’
    Recently Purchased
    πŸ•’ verified order