Sumitomo SH460LHD-5 SH480LHD-5 SH500LHD-5 Hydraulic Excavator Service Manual WLSM4605-01W

Description

Sumitomo SH460LHD-5 SH480LHD-5 SH500LHD-5 Hydraulic Excavator Service Manual WLSM4605-01W – PDF DOWNLOAD

DESCRIPTION:

Sumitomo SH460LHD-5 SH480LHD-5 SH500LHD-5 Hydraulic Excavator Service Manual WLSM4605-01W – PDF DOWNLOAD

TABLE OF CONTENTS:

Sumitomo SH460LHD-5 SH480LHD-5 SH500LHD-5 Hydraulic Excavator Service Manual WLSM4605-01W – PDF DOWNLOAD

Engine Section
Procedures for Replacing Consumable Parts
Engine Oil 1
Removal and Installation of Engine Oil Filter Element 4
Fuel Filter 6
Removal and Installation of Alternator Belt 9
Removal and Installation of Air Conditioner Belt 11
Assembly and Disassembly
Removal and Installation of Engine Hood 13
Removal and Installation of Engine Assembly 15
Removal and Installation of Starter Motor 23
Removal and Installation of Alternator 25
Removal and Installation of Supply Pump 27
Removal and Installation of Common Rail 35
Removal and Installation of Injector 38
Removal and Installation of Muffler 45
Removal and Installation of Turbo Charger 47
Removal and Installation of EGR Cooler and EGR Valve 50
Removal and Installation of Engine Sensors 53
Removal and Installation of Fuel Cooler 55
Removal and Installation of Engine Inter Cooler 56
Air Conditioner Section
Assembly and Disassembly
Removal and Installation of Compressor 1
Removal and Installation of Condenser 3
Removal and Installation of Receiver Dryer 6
Assembly and Disassembly of Unit 8
Gas Filling Procedures
Work Precautions 13
Work Procedures 14
Filling Procedures 16
1
TSM-00-00-014EN
Contents
Maintenance Section
Electrical Equipment Judgment Procedures
Electricity Measurement Procedures 1
Maintenance Standards
Check Sheet 3
Inspection Gauge 15
List of Attachment Gap Adjustment Shims 17
List of Attachment Gap Adjustment Shims (for boom foot) 21
Assembly and Disassembly Section
Track Shoe
Removal and Installation of Shoe Assembly 1
Removal and Installation of Shoe Plate 5
Travel Unit (KTA10190)
Removal and Installation of Travel Motor 6
Assembly and Disassembly of Travel Motor 13
Travel Unit (KTA11350)
Removal and Installation of Travel Motor 65
Assembly and Disassembly of Travel Motor 72
Take-up Roller
Removal and Installation of Take-up Roller 125
Assembly and Disassembly of Take-up Roller 127
Upper Roller
Removal and Installation of Upper Roller 137
Assembly and Disassembly of Upper Roller 139
Lower Roller
Removal and Installation of Lower Roller 150
Assembly and Disassembly of Lower Roller 153
Swing Unit
Removal and Installation of Swing Unit 163
Assembly and Disassembly of Swing Motor 167
Assembly and Disassembly of Swing Reduction Gear 192
Center Joint
Removal and Installation of Center Joint 208
Counterweight
Removal and Installation of Counterweight 213
2
Contents
TSM-00-00-014EN
Hydraulic Pump
Removal and Installation of Hydraulic Pump 215
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 221
Pump Main Unit Maintenance Standards 229
PTO Subassembly Maintenance Procedure 235
Gear Pump Handling 240
Explanation of Regulator Operation 242
Procedures for Assembly and Disassembly of Regulator 248
Remote Control Valve
Removal and Installation of Operation Remote Control Valve 259
Procedures for Assembly and Disassembly of Operation Remote Control Valve 268
Removal and Installation of Travel Remote Control Valve 281
Procedures for Assembly and Disassembly of Travel Remote Control Valve 284
Control Valve
Removal and Installation of Control Valve 304
Control Valve Assembly and Disassembly Procedures 309
Other Valves
Removal and Installation of 5 Stack Solenoid 342
Removal and Installation of Cushion Valve 345
Assembly and Disassembly of Cushion Valve 349
Radiator and Oil Cooler
Removal and Installation of Radiator 356
Removal and Installation of Oil Cooler 365
Tank
Removal and Installation of Hydraulic Oil Tank 366
Removal and Installation of Fuel Tank 372
Attachments
Removal and Installation of Bucket 377
Removal and Installation of Bucket Link 379
Removal and Installation of Bucket Cylinder 382
Removal and Installation of Arm Cylinder 386
Removal and Installation of Arm 391
Removal and Installation of Boom Cylinder 393
Removal and Installation of Boom 398
Removal and Installation of Arm HBCV 403
Removal and Installation of Boom HBCV 405
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder 407
Structural Diagram 432
3
TSM-00-00-014EN
Contents
Light
Removal and Installation of Boom Light 436
Removal and Installation of Tool Box Light 437
Procedures for Removal and Installation of Cab Inner and Outer Parts
Removal and Installation of Cab Assembly 438
Removal and Installation of Operator’s Seat 445
Removal and Installation of Wiper 447
Removal and Installation of Wiper Controller 448
Removal and Installation of Wiper Motor 451
Removal and Installation of Monitor 454
Removal and Installation of Cab Front Glass 455
Window Lock Adjustment Procedure 457
Hydraulic Equipment-related Parts
Accumulator 459
Suction Filter 460
Return Filter 462
Pilot Filter 464
Other
Removal and Installation of Side Door 465
Draining Oil from Hydraulic Oil Tank 466

Sumitomo SH460LHD-5 SH480LHD-5 SH500LHD-5 Hydraulic Excavator Service Text Manual WLST4605-00T

Main Body Section
Changes from Model 3B
Overall Specifications 1
1 Specifications Comparison Table 1
2 Performance Improvements 1
Hydraulic-related Changes 2
1 Use of High-performance Return Filter
(nephron filter and breaker filter eliminated) 2
2 Option line flow switching function added 4
3 Hydraulic Pump 5
4 Heat Circuit 6
Lower-section Related Changes 8
1 Grease Bath Seal 8
Cab-related Changes 9
1 Cab Shape 9
2 Irregularly Shaped Steel Line Structure 9
3 Beefed-up Equipment 10
4 Interior Equipment 11
5 Front Window Lock Mechanism 14
Attachment Changes 15
1 Boom 15
2 Line Clamp 15
Specifications
Overall 16
1 Main Data 16
2 Performance 16
3 Main Unit Dimensions 17
4 Engine 17
5 Cooling System 18
6 Upper Side Work System 19
7 Operating Device 21
8 Swing Units 22
9 Travel Lower Body 22
Hydraulic Equipment 22
1 Hydraulic Device 22
2 Control Valve, Cylinder 23
1
TST-00-00-058EN
Contents
Capacities, Filters 23
1 Coolant and Oil Capacities 23
2 Hydraulic Oil Filters 23
3 Fuel Filter 23
Lifting Capacity
Precautions for lifting loads with the hydraulic excavator 24
Lifting Capacities (SH460HD-5) 25
1 Standard Arm (3 38 m), 600 Grouser Shoe 25
2 Short Arm (2 53 m), 600 Grorser Shoe 26
Lifting Capacities (SH480LHD-5) 27
1 Standard Arm (3 38 m), 600 Grouser Shoe 27
2 Short Arm (2 53 m), 600 Grorser Shoe 28
Lifting Capacities (SH480LHD-5 MASS) 29
1 Short Arm (2 53 m), 600 Grorser Shoe 29
Lifting Capacities (SH500LHD-5) 30
1 Standard Arm (3 38 m), 600 Grouser Shoe 30
2 Short Arm (2 53 m), 600 Grorser Shoe 31
Lifting Capacities (SH500LHD-5 MASS) 32
1 Short Arm (2 53 m), 600 Grorser Shoe 32
Overall View
Overall View (SH460HD-5) 34
1 Standard Arm (3 38 m) 34
2 Short Arm (2 53 m) 34
Overall View (SH480LHD-5) 35
1 Standard Arm (3 38 m) 35
2 Short Arm (2 53 m) 35
Overall View (SH480LHD-5 MASS) 36
1 Short Arm (2 53 m) 36
Overall View (SH500LHD-5) 37
1 Standard Arm (3 38 m) 37
2 Short Arm (2 53 m) 37
Overall View (SH500LHD-5 MASS) 38
1 Short Arm (2 53 m) 38
2
Contents
TST-00-00-058EN
Work Range Diagram
Work Range Diagram (SH460HD-5) 39
1 Standard Arm (3 38 m) 39
2 Short Arm (2 53 m) 40
Work Range Diagram (SH480LHD-5) 41
1 Standard Arm (3 38 m) 41
2 Short Arm (2 53 m) 42
Work Range Diagram (SH480LHD-5 MASS) 43
1 Short Arm (2 53 m) 43
Work Range Diagram (SH500LHD-5) 44
1 Standard Arm (3 38 m) 44
2 Short Arm (2 53 m) 45
Work Range Diagram (SH500LHD-5 MASS) 46
1 Short Arm (2 53 m) 46
3
Contents
TST-00-00-058EN
Summary Section
Main Equipment Table
Lower Component 1
1 Travel Unit 1
2 Take-up Roller 1
3 Upper Roller 1
4 Lower Roller 1
5 Recoil Spring 2
6 Shoe 2
Upper Component 3
1 Swing Unit 3
Engine-related 4
1 Engine 4
2 Muffler 5
3 Air Cleaner with pre cleaner (double element) 5
4 Pre Cleaner 5
5 Radiator 5
Hydraulic Device 6
1 Hydraulic Pump 6
2 Pump P-Q Diagram 7
Control-related 8
1 Control Valve 8
2 Solenoid Valve (5 stack) 8
3 Remote Control Valve (left/right, travel operations) 9
4 Remote Control Valve Characteristic Diagram 10
5 Cushion Valve (with shuttle valve) 12
6 Center Joint 12
Backhoe Attachment 13
1 Cylinder 13
2 Cylinder with HBCV (option) 14
3 Cylinder without HBCV (option) 14
4 HBCV (arm) (option) 15
5 HBCV (boom) (option) 15
6 Attachments 16
Equipment Layout Diagram
Main Equipment Layout 18
Consumable Part Layout 19
Standard Machine Option List
List of Optional Components 21
4
Contents
TST-00-00-058EN
Hydraulics Section
Hydraulic Equipment Layout
Overall View 1
Pump Chamber Hydraulic Equipment Layout 2
Swing Body Center Section Hydraulic Equipment Layout 3
Housing Left Side Hydraulic Equipment Layout 4
Layout of Hydraulic Equipment in Cab 5
Port Diagram
Pump 6
1 Hydraulic Pump (standard model) 6
Valves 7
1 Control Valve 7
2 5 Stack Solenoid Valve 9
3 2 Stack Solenoid Valve 10
4 Remote Control Valves (upper, travel) 11
5 Cushion Valve 13
6 HBCV (Arm) (option) 14
7 HBCV (Boom) (option) 15
Manifolds 16
1 Manifold Under Cab 16
2 Manifold (accumulator section) 16
3 Manifold 17
Motors 18
1 Swing Motor 18
2 Travel Motor 19
3 Center Joint 20
Pilot Hose Connection Diagram
Pilot P and T Lines 21
Pilot Control Line 23
Pilot Control Line (HBCV) 25
Function List
Function Table 28
Explanation of New Functions 30
1 Swing Relief Cut-off Control 30
2 Option Line Flow Adjustment Control 32
3 Bucket-close Regenerative Circuit 34
5
TST-00-00-058EN
Contents
Explanation of Hydraulic Circuit and Operations (standard model)
Travel Circuit 35
Travel Low-speed Circuit 35
Travel High-speed Circuit 37
Straight Travel Circuit 39
Swing Circuit 41
Swing Relief Cut-off Control Circuit 41
Swing Priority Circuit 43
Swing Brake Circuit 45
Swing Parking Circuit (lever in neutral) 47
Swing Parking Circuit (brake release) 49
Swing Parking Circuit (machine stop) 51
Boom Circuit 53
Boom-up Circuit (independent operation) (with/without HBCV) 53
Boom-up Circuit (compound boom up + arm in) (with/without HBCV) 56
Boom-down Regenerative Circuit (with/without HBCV) 59
Boom-down Tilting Prevention Circuit 62
Boom-down Load Holding Valve Circuit 64
Arm Circuit 66
Arm-out Circuit (with/without HBCV) 66
Arm-in Forced Regenerative Circuit 69
Arm-in Load Holding Valve Circuit 71
Bucket Circuit 73
Bucket-open Circuit 73
Bucket-close Regenerative Circuit 75
Negative Control Circuit 77
Negative Control Circuit 77
Other Circuits 79
Cushion Circuit (arm-out operation) 79
Cushion Circuit (when arm-out operation stopped) 81
Cushion Circuit (arm-out → arm-in operation) 83
Heat Circuit (lever in neutral) 85
Auto Pressure Boost Circuit (bucket close) 87
Explanation of Hydraulic Circuit and Operations (option)
Option Circuits 89
Breaker Circuit (independent operation) 89
Multi-purpose Circuit (breaker circuit) 91
Multi-purpose Circuit (2 pumps flow crusher) 93
6
Contents
TST-00-00-058EN
Main Equipment Structure and Operation Explanation
Pump 95
1 Hydraulic Pump 95
2 Regulator 99
3 Gear Pump 112
Motor 114
1 Travel Motor 114
2 Swing Motor 126
Valve 134
1 Control valve 134
2 5 Stack Solenoid Valve 155
3 Upper Pilot Valve (remote control valve) 156
4 Travel Pilot Valve (remote control valve) 161
5 Option Pilot Valve (remote control valve) 166
6 Cushion Valve 169
Hydraulic Drive Fan Motor 173
1 External Shape Diagram 173
2 Internal Structure Diagram 174
3 Operation Principle 175
7
Contents
TST-00-00-058EN
Electrics Section
Explanation of New Functions
Work Mode Select Switch 1
The Throttle Volume and Work Mode Select Switch are Linked!! 1
Computer Connection Method 4
Monitor Changes 5
Pilot Pressure Switch Changed to Pressure Sensor 7
Pump Electromagnetic Proportional Valve 9
1 Horsepower Control Proportional Valve 9
2 P1 Flow Control Proportional Valve 9
System Control for Energy Saving 10
1 Reduced Fuel Consumption Through Transient Load Reduction Control 10
2 Reduced Fuel Consumption Through Swing Relief Cut Control 11
Electrical Equipment Layout Diagram
Overall View 13
1 Main Unit Left Side Layout Diagram (radiator chamber) 14
2 Engine Section Layout Diagram 15
3 Main Unit Right Side Layout Diagram (pump chamber) 16
4 Main Unit Center Section Layout Diagram 17
5 Cab Layout Diagram 18
6 Layout Around Operator’s Seat 20
Stand Alone Parts Diagram 21
Main Equipment Structural Diagrams
Connection Connector Pin Layout 40
1 Computer A 40
2 Monitor 41
Electrical Circuit Diagram
Overall View 42
1 Sequence Circuit Diagram 42
8
TST-00-00-058EN
Contents
Block Diagram 44
1 Computer A 44
2 Computer T (GPS) 45
3 ECM 46
4 Monitor Display 47
5 Air Conditioner 48
6 Lever Lock 49
7 Horn 49
8 Working Light 50
9 Option 50
10 Other 51
11 Electrical Symbol List 52
Electrical Connector Wiring Diagram
Wire Harness 53
1 Main Frame Harness 53
Cab 56
1 Cab Main Harness 56
2 Cab Sub Harness 59
3 In Cab 61
4 Engine Harness 63
Console 64
1 Console Right Harness 64
2 Console Left Harness 65
3 GPS Harness 66
Electrical Parts and Wiring Assembly Diagram
Main Frame 67
Battery 70
Cab 73
Explanation of Functions and Operations
Explanation of Electrical Functions 76
Engine Speed Control 78
1 Throttle Control 78
2 Idling Control (auto/one-touch) 81
3 Idling Start 82
4 Auto Warm-up 83
9
Contents
TST-00-00-058EN
Engine Start / Stop Control 85
1 Engine Start / Stop Judgment 85
2 Power-cut Delay 86
3 Engine Emergency Stop 87
4 Neutral Start 89
Pump Control 90
1 Work Mode Control 90
2 Pump Horsepower Boost Control 91
3 Pump Horsepower Cut Control 92
Swing 93
1 Swing Brake 93
2 Swing Relief Cut 95
Travel 97
1 Travel Speed Switchover 97
2 Travel Alarm 98
Valve Control 100
1 Lever Lock 100
2 Solenoid Sticking Prevention 101
3 Pressure Boost Control 102
Monitor Control 104
1 Bar Graph
(coolant temperature gauge, oil temperature gauge, fuel gauge) 104
Accessories 111
1 Horn 111
2 Working Light 112
3 Wiper and Washer 113
4 Room Lamp 115
Other 117
1 Anti-theft 117
2 Battery Save Function 118
3 Alternator Power Generation Detection 119
4 Control of Hydraulic Driven Fan 120
Options 129
1 Option Line Control 129
2 Option Line Control 131
3 Feed Pump Automatic Stop 133
4 Return Filter Clogging Detected 136
10
TST-00-00-058EN
Contents
Service Support
Screen Operations 138
1 Screen Shift 138
Screen Display List 140
1 CHK (status display) Screen List 140
2 DIAG (trouble diagnosis) Screen 149
3 HR (usage log) Screen List 151
4 CFG (setting change) Screen 156
5 CAL (troubleshooting support) Screen 159
6 Check the Monitor Switch (self-diagnosis function) 162
7 Option Flow Setting 164
8 Anti-theft Setting 166
9 Model Setting 168
10 Engine Information Screen 170
Screen Display Details 172
1 Message Display List 172
Abnormality Display 174
1 Diagnostic Trouble Code Display 174
2 Main Unit Diagnostic Trouble Code List 175
3 Diagnostic Trouble Code (monitor display) 178
4 Sensor Trouble Operation Table 185
5 EPF (Engine Protection Feature) 188
11
Contents
TST-00-00-058EN
Engine Section
Engine Summary
Main Data Table 1
Overall Appearance Diagram 2
Sensor and Auxiliary Equipment Layout (left) 3
Engine System Diagram 4
Fuel System Diagram 5
Detailed Parts Diagrams 6
1 ECM (engine control module) 6
2 Supply Pump/PCV (pressure control valve) 7
3 Common Rail/Flow Damper 7
4 Common Rail Pressure Sensor/Pressure Limiter 8
5 Injector 8
6 Engine Coolant Temperature Sensor 9
7 Engine Oil Pressure Sensor 9
8 Cam Position Sensor (G sensor) 10
9 Crank Position Sensor (CKP sensor) 10
10 Atmospheric Pressure Sensor 11
11 Suction Air Temperature Sensor 11
12 Boost Pressure Sensor 12
13 Boost Temperature Sensor 12
14 EGR Cooler 13
15 Lead Valve (check valve) 14
16 EGR Valve 14
Engine Control Summary 15
Explanation of Engine Terms
Function Explanation Table 16
Explanation of Engine Structure
Technology for Exhaust Gases 18
1 Common Rail System 18
2 Multi Stage Fuel Injection (multiple injection) 19
3 Inter Cooler 21
4 EGR (exhaust gas recirculation) 22
12
TST-00-00-058EN
Contents
Explanation of Engine Operation
Fuel Unit 24
1 Common Rail System Summary 24
2 Change Points for Injection Method (governor, common rail) 25
3 Explanation of Injector Operation 26
4 Explanation of Supply Pump Operation 29
5 Supply Pump Disassembly Diagram 30
6 Explanation of Flow Damper Operation 32
7 Pressure Limiter 33
8 Cautions for Maintenance 34
Explanation of Engine Control 37
1 Fuel Injection Quantity Correction 37
2 Starting Q Correction 37
3 Preheat Control (QOS: quick on start) 37
4 Atmospheric Pressure Correction (high altitude correction) 37
5 Control for Overheating 38
6 Control for Boost Temperature Rise 39
7 Control for Engine Oil Pressure Drop 39
8 Start Control (coolant temperature monitoring) 39
9 Long Cranking Control 40
10 Starting Control for Reduced Number of Cylinders 40
11 Normal Stop (key switch OFF operation) 40
12 Engine Start/Stop Judgment 41
Engine Maintenance Standards
Engine Information Screen 42
1 Purpose 42
2 How to Go to This Screen 42
3 Engine Start Restriction 42
4 Screen 42
Monitor Operating Method 44
1 View Mode 44
2 Edit Mode 44
Engine Information
(Q resistance, QR code, engine serial number) Copying Method 45
Rewriting Injector QR Codes 46
When Replacing Computer A at the Same Time 48
Engine Information Acquisition Timing 48
Redoing Engine Information Acquisition 48
Abnormality Display 48
13
Contents
TST-00-00-058EN
Engine Equipment Table
Exhaust Gas 3rd Accessory Electrical Parts Compatibility (Isuzu part number) 50
Exhaust Gas Regulations
Features of Materials Subject to Exhaust Gas Regulation 51
Exhaust Gas Regulation Values 51
Cautions for Fuel Used
Engine Fuel and Maintenance of Fuel Filters 53
1 Fuel to be applied 53
2 Maintenance of fuel filters 55
14
Contents
TST-00-00-058EN
Air Conditioner Section
Changes from Model 3B
Change List 1
Layout Diagram
Air Conditioner Overall Diagram 3
1 Frame 3
2 Cab 5
Equipment Layout Diagram 7
Circuit Diagram
Air Conditioner Circuit Diagram 9
Explanation of Functions
Explanation of Control 12
1 Air Mix Motor Actuator Control 13
2 Blow Mode Motor Actuator Control 13
3 Refresh / Recirculate Switch Motor Actuator Control 14
4 Blower Amp Control 15
5 Compressor Clutch Control 18
6 COOLMAX Control and HOTMAX Control 19
7 Trouble Detection and Control after Trouble Detected 20
8 Monitor Mode 22
9 Door Switch Control 24
10 Inside Air Filter Clogging Detection Control 24
Actuator Inspection
Air Mix Motor Actuator Inspection 26
Refresh / Recirculate Motor Actuator Inspection 28
Mode Motor Actuator Inspection 30
Self-diagnosis Function with Panel Display
Abnormality Display and Self-check Procedures 32
1 Abnormality Display Position 32
2 Explanation of Abnormality Display 32
3 Explanation of Monitor Mode 34
15
TST-00-00-058EN
Contents
Part Function and OK/NG Judgment
Control Panel and Control Unit 43
Blower Amp 43
Relay 44
Air Mix Actuator 44
Refresh / Recirculate Actuator 44
Blow Mode Actuator 45
Evaporator Sensor 45
Dual Pressure Switch 45
Solar Radiation Sensor 46
16
Contents
TST-00-00-058EN
New Machine Performance Section
New Machine Performance Judgment Table
Performance Judgment Check Sheet 1
Performance Measurement Entry Table 2
New Machine Performance Judgment Standards
Reference Values (SH460HD/480LHD/500LHD-5) 3
Measurement Method and Main Unit Posture
Engine Speed 5
Pressure in Each Section 5
Cylinder Falling Amount 5
Attachment Speed 6
Swing Speed 7
Swing (180°) Brake Angle 7
Travel Speed 7
Off Travel Amount 8
Travel Sprocket Speed 8
Shoe Tension Amount 8
Swing Ball Race Bearing Movement Amount and Bucket Tip Movement Amount 9
17
Contents
TST-00-00-058EN
Maintenance Section
Pressure Measurement and Adjustment Procedures
Procedures for Pressure Measurement from the Monitor Display 1
1 Pressure Measurement Method 1
2 Operating Method 1
Procedures for Measuring Hydraulic Oil Temperature from the Monitor Display 2
1 Hydraulic Oil Temperature Measurement Method 2
2 Operating Method 2
Procedures for Pressure Measurement by Installing Pressure Gauge 3
1 Preparations 3
2 Items to Prepare 3
Pressure Measuring Ports 4
Control Valve 5
1 Location of Relief Valves 5
Pressure Measurement Preparations 6
Pressure Measurement and Adjustment Procedures 9
1 Main Pressure Measurement 9
2 Pilot Pressure Measurement 13
3 Negative Control Pressure Measurement 14
Pressure Adjustment 16
1 Main Pressure Adjustment 16
2 Pilot Pressure Adjustment 20
Hydraulic Pump Flow Measurement Procedures
Preparations 21
1 Items to Prepare 21
Work Preparations 22
Flow Measurement 26
Drain Volume Measurement Procedures
Preparations 27
Travel Motor Drain Volume Measurement 27
Swing Motor Drain Volume Measurement 30
18
TST-00-00-058EN
Contents
Air Bleed Procedure
Hydraulic Pump 31
Travel Motor 32
Swing Motor 33
HBCV (Option) 34
1 Boom Cylinder HBCV 34
2 Arm Cylinder HBCV 34
Electricity Measurement Procedures
Measurement Equipment 35
Measurement Tools 36
Measurement Method 47
1 Hydraulic Pump Electromagnetic Proportional Valve 47
2 Solenoid Valve (5 stack) 48
3 Oil Temperature Sensor 50
4 Pressure Sensor 51
Procedures for Replacing Consumable Parts
Air Conditioner Belt and V-Belt Replacement 53
1 Air Conditioner Belt Replacement 53
2 V-Belt Replacement 55
Fuel Filter Replacement 57
1 Filter Replacement 57
2 Air Bleeding 60
Engine Oil Filter and Engine Oil Replacement 61
1 Engine Oil Replacement 61
2 Engine Oil Filter Replacement 63
Radiator Coolant Replacement 65
Air Cleaner Cleaning and Replacement 66
Hydraulic Oil Filter Replacement 68
1 Return Filter Replacement 68
2 Suction Filter Replacement 69
3 Air Breather Element Replacement 70
4 Pilot Oil Filter Replacement 70
5 Hydraulic Oil Replacement 71
Others 74
1 Coolant Filling 74
2 Washer Fluid Filling 74
19
Contents
TST-00-00-058EN
Periodic Maintenance Procedures
Maintenance Every 250 Hours 75
1 Battery Inspection and Replacement 75
Maintenance after First 250 Hours for New Machine
/ Every 1000 Hours from Then on 76
1 Swing Reduction Gear Oil Replacement 76
2 Gear Oil Filling 77
Replace the Flange Packing at the Bottom of the Fuel Tank 78
Bolt Size and Torque Table
Bolt and Nut Tightening 79
Retightening Torque Table 80
20
Contents
TST-00-00-058EN
Data Section
Main Unit Weight
Divided Weight (standard specifications) 1
Stand Alone Part Weight 2
Shoe Weight (per side) 2
Arm Weight 2
Bucket Weight 3
Interchangeability
Interchangeability 4
1 Main Part Interchangeability Table (SH460HD-5) 4
2 Main Part Interchangeability Table (SH480LHD-5 / SH500LHD-5) 5
3 Main Part Interchangeability Table
(SH480LHD-5 MASS / SH500LHD-5 MASS) 6
Attachment Installation Dimensions
Attachment Dimensions 7
SH460HD-5/480LHD-5/500LHD-5 7
SH480LHD-5MASS/SH500LHD-5MASS 9
Paint Colors
Paint Colors 11
Unit Conversion Ratio
Unit Conversion Ratio 12
Appendix
Hydraulic Schem Diagram (KTJ11690-E08)
Hydraulic Schem Diagram (KTJ13260-E06)
Electric Circuit Drawing (KTR11120-E22)
Electric Circuit Drawing (KTR11130-D32)

SUMITOMO SH460LHD-5 SH480LHD-5 SH500LHD-5 HYDRAULIC EXCAVATOR SERVICE MANUAL WLSM4605-01W:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V