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Suzuki K14B D13A Models Service Manual Compilation – Complete Workshop Repair PDF

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Comprehensive Suzuki service manual compilation covering K14B petrol and D13A diesel engines. Over 1,600 pages of engine, transmission, brakes, suspension, steering, HVAC, electrical, and body repair procedures with diagnostics, specifications, and wiring diagrams.

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Description

Suzuki K14B D13A Models Service Manual Compilation

This Suzuki K14B D13A Models Service Manual Compilation is a comprehensive workshop reference covering the K14B petrol engine and D13A diesel engine platforms across every major vehicle system. Spanning over 1,600 pages, this compilation brings together complete service, repair, diagnostic, and maintenance procedures for Suzuki vehicles equipped with either engine variant.

File Details

  • Manual Type: Service Manual Compilation
  • Brand: Suzuki
  • Engines Covered: K14B (Petrol), D13A (Diesel)
  • Language: English
  • Page Count: 1,600+ pages
  • File Format: PDF

Chapters Covered

  • Precautions — General precautions, electrical circuit service, air bag warnings, CAN communication
  • General Information — Abbreviations, symbols, wire colors, vehicle lifting points, identification numbers
  • Maintenance and Lubrication — Scheduled maintenance, fluid checks, inspection procedures
  • Engine — K14B and D13A engine mechanical, diagnosis, emission controls, electrical devices, lubrication, cooling, fuel, ignition, starting, charging, exhaust
  • Suspension — General diagnosis, front suspension, rear suspension, wheels and tires
  • Driveline/Axle — Front and rear drive shaft/axle service
  • Brakes — Control system and diagnosis, front brakes, rear brakes, parking brake, ABS
  • Transmission/Transaxle — Manual transaxle (K14B and D13A), clutch (K14B and D13A)
  • Steering — General diagnosis, steering wheel and column, power assisted steering system
  • HVAC — Single A/C and dual A/C systems
  • Restraint — Seat belts, air bag system
  • Body, Cab and Accessories — Wiring systems, lighting, instrumentation, wipers/washers, glass/windows/mirrors, security and locks, seats, trim, hood/fenders/doors, body structure, paint/coatings, audio visual/navigation
  • Control Systems — Body electrical control, immobilizer control, communication system

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Suzuki K14B D13A Models Service Manual Compilation - Complete Workshop Repair PDF — PDF page 11 preview

This Suzuki K14B D13A Models Service Manual Compilation provides a complete service reference for technicians working on vehicles equipped with either engine platform. The compilation covers both petrol and diesel variants side by side, allowing a technician to work on either configuration with the same manual. Each section opens with diagnostic procedures and symptom-based troubleshooting charts before moving into step-by-step repair instructions, torque specifications, and reassembly notes.

What This Manual Enables

With this Suzuki K14B D13A Models Service Manual Compilation, you can perform scheduled maintenance, diagnose engine and emission control faults, disassemble and rebuild engine assemblies, service the cooling and lubrication systems, repair fuel delivery systems, troubleshoot electrical circuits, and service the transmission, brakes, suspension, steering, and HVAC systems. The manual covers both K14B and D13A engine variants, so you get comprehensive coverage regardless of which engine configuration you are working on.

The diagnostic sections include DTC tables, fail-safe descriptions, scan tool data, and circuit-specific troubleshooting flows for the engine management system. The engine mechanical sections provide compression checks, valve clearance inspection and adjustment, timing chain service, cylinder head and valve service, piston and connecting rod procedures, and crankshaft and main bearing service. The fuel system coverage includes both the K14B port injection and D13A common rail diesel systems, with high-pressure fuel circuit checks and injector service procedures.

Transmission coverage includes the manual transaxle for both engine variants, with disassembly, reassembly, and inspection procedures for the input shaft, countershaft, differential, and gear shift mechanisms. Brake coverage spans the control system, front disc brakes, rear drum brakes, parking brake, and ABS diagnostics. The suspension, steering, and driveline sections provide complete service information for the front and rear systems, including wheel alignment, strut assembly service, drive shaft service, and wheel bearing replacement.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Suzuki K14B D13A Models Service Manual Compilation – Complete Workshop Repair PDF” are as follows:

TABLE OF CONTENTSp. 1
Precautionsp. 5
Precautionsp. 6
Precautionsp. 6
General Precautionsp. 6
Precautions for Electrical Circuit Servicep. 8
Fastener Cautionp. 10
Precautions for Catalytic Converter (Petrol Engine Model)p. 10
Precautions for Catalytic Converter (Diesel Engine Model)p. 10
Suspension Cautionp. 10
Warning for Wheel (with Tire) Removalp. 10
Wheel and Brake Cautionp. 10
Air Bag Warningp. 10
Precautions for Vehicles Equipped with Supplemental Restraint (Air Bag) Systemp. 11
Precautions for CAN Communication Systemp. 13
Precautions for Installing Mobile Communication Equipmentp. 14
Repair Instructionsp. 14
Electrical Circuit Inspection Procedurep. 14
Intermittent Connection and Poor Contact Inspectionp. 16
General Informationp. 19
General Informationp. 20
General Descriptionp. 20
Abbreviationsp. 20
ISO-to-SUZUKI Termp. 21
Symbolsp. 23
Wire Color Symbolsp. 24
Ignition Modes and Ignition Switch Positionsp. 24
Fasteners Informationp. 24
Vehicle Lifting Pointsp. 26
Vehicle Identification Numberp. 28
Engine Identification Numberp. 28
Component Locationp. 29
Warning, Caution and Information Labels Locationp. 29
Maintenance and Lubricationp. 31
Scheduled Maintenancep. 31
Maintenance Schedule under Normal Driving Conditionsp. 31
Repair Instructionsp. 33
Accessory Drive Belt Inspectionp. 33
Accessory Drive Belt Replacementp. 33
Valve Lash (Clearance) Inspection (Petrol Engine Model)p. 33
Engine Oil and Filter Changep. 33
Engine Coolant Changep. 33
Exhaust System Inspectionp. 33
PCV Valve Inspection (Petrol Engine Model)p. 34
Fuel Evaporative Emission Control System Inspection (Petrol Engine Model)p. 34
Spark Plug Replacement (Petrol Engine Model)p. 34
Air Cleaner Filter Inspectionp. 34
Air Cleaner Filter Replacementp. 34
Fuel Tank, Cap Gasket and Fuel Lines Inspectionp. 34
Fuel Filter Replacementp. 35
Water Draining of Fuel Filter (Diesel Engine Model)p. 35
Clutch Pedal Inspectionp. 35
Clutch Fluid Inspectionp. 35
Manual Transaxle Oil Inspectionp. 35
Manual Transaxle Oil Replacementp. 35
Drive Shaft (Axle) Boots Inspectionp. 35
Brake Discs and Pads Inspectionp. 35
Brake Drums and Shoes Inspectionp. 35
Brake Hoses and Pipes Inspectionp. 36
Brake Fluid Replacementp. 36
Brake Lever and Cable Inspectionp. 36
Tires Inspectionp. 36
Wheel Discs Inspectionp. 37
Wheel Bearing Inspectionp. 37
Suspension System Inspectionp. 37
Steering System Inspectionp. 38
All Latches, Hinges and Locks Inspectionp. 38
Final Inspection for Maintenance Servicep. 38
Special Tools and Equipmentp. 40
Recommended Fluids and Lubricantsp. 40
Enginep. 41
Precautionsp. 49
Precautionsp. 49
Precautions for Engine (K14B)p. 49
Precautions for Engine (D13A)p. 50
Engine General Information and Diagnosisp. 52
K14Bp. 52
General Descriptionp. 52
Statement on Cleanliness and Carep. 52
Engine Diagnosis General Descriptionp. 52
OBD System Descriptionp. 52
DLC Descriptionp. 55
Engine and Emission Control System Descriptionp. 55
Air Intake System Descriptionp. 55
Description of Electric Throttle Control System Calibrationp. 56
Electric Throttle Control System Descriptionp. 56
Electronic Control System Descriptionp. 57
Engine and Emission Control Input / Output Tablep. 58
Schematic and Routing Diagramp. 60
Engine and Emission Control System Diagramp. 60
Engine and Emission Control System Flow Diagramp. 62
Electronic Control System Circuit Diagramp. 63
Component Locationp. 65
Electronic Control System Component Locationp. 65
Diagnostic Information and Proceduresp. 66
Engine and Emission Control System Checkp. 66
MIL Checkp. 69
DTC Checkp. 69
DTC Clearancep. 70
DTC Tablep. 70
Fail-Safe Tablep. 75
Scan Tool Datap. 78
Visual Inspectionp. 82
Engine Basic Inspectionp. 83
Engine Symptom Diagnosisp. 84
MIL Does Not Come ON with Ignition “ON” and Engine Stopped (but Engine Can Be Started)p. 92
MIL Remains ON after Engine Startsp. 92
DTC P0010 / P2088 / P2089p. 92
DTC P0011p. 94
DTC P0030 / P0031 / P0032p. 96
DTC P0036 / P0037 / P0038p. 98
DTC P0107 / P0108p. 100
DTC P0112 / P0113p. 101
DTC P0116p. 103
DTC P0117 / P0118p. 104
DTC P0122 / P0123p. 105
DTC P0130p. 107
DTC P0131 / P0132p. 108
DTC P0133p. 110
DTC P0134p. 112
DTC P0137 / P0138 / P0140p. 114
DTC P0171 / P0172p. 116
DTC P0222 / P0223p. 118
DTC P0300 / P0301 / P0302 / P0303 / P0304p. 119
DTC P0327p. 122
DTC P0335p. 123
DTC P0340p. 125
DTC P0351 / P0352 / P0353 / P0354 / P2300 / P2301 / P2303 / P2304 / P2306 / P2307 / P2309 / P2310p. 128
DTC P0420p. 130
DTC P0443 / P0458 / P0459p. 132
DTC P0480 / P0692p. 134
DTC P0481 / P0694p. 136
DTC P0500p. 138
DTC P0530p. 139
DTC P0560 / P0562 / P0563p. 141
DTC P0602p. 143
DTC P0607p. 143
DTC P0645 / P0646 / P0647p. 145
DTC P2100p. 146
DTC P2101 / P2119p. 148
DTC P2122 / P2123p. 150
DTC P2127 / P2128p. 152
DTC P2135p. 153
DTC P2138p. 155
DTC P2176p. 156
DTC P2270 / P2271p. 158
DTC U0073p. 159
DTC U0121p. 159
DTC U0131p. 159
DTC U0140p. 160
DTC U0155p. 160
Inspection of ECM and Its Circuitsp. 160
ECM Power Supply and Ground Circuit Checkp. 170
Fuel Cut Operation Inspectionp. 173
Repair Instructionsp. 173
Idle Speed and IAC Throttle Valve Opening Inspectionp. 173
Special Tools and Equipmentp. 174
Special Toolp. 174
D13Ap. 175
General Descriptionp. 175
Statement on Cleanliness and Carep. 175
Engine Diagnosis General Descriptionp. 175
OBD System Descriptionp. 175
DLC Descriptionp. 176
Schematic and Routing Diagramp. 178
Electronic Control System Diagramp. 178
Electronic Control System Circuit Diagramp. 179
Component Locationp. 181
Electronic Control System Component Locationp. 181
Diagnostic Information and Proceduresp. 182
MIL Checkp. 182
Engine and Emission Control System Checkp. 182
DTC Checkp. 185
DTC Clearancep. 185
DTC Tablep. 186
Fail-Safe Tablep. 191
Scan Tool Datap. 195
Visual Inspectionp. 200
Engine Basic Inspectionp. 201
Engine Symptom Diagnosisp. 201
MIL Does Not Come ON with Ignition in “ON” and Engine Stopped (but Engine Can Be Started)p. 217
MIL Remains ON after Engine Startsp. 218
DTC P0001p. 218
DTC P0069 / P0107 / P0234p. 219
DTC P0087 / P0089p. 222
DTC P0088p. 223
DTC P0095p. 226
DTC P0100p. 227
DTC P0101p. 228
DTC P0110p. 229
DTC P0115p. 230
DTC P0120p. 231
DTC P0130 / P2244p. 232
DTC P0135p. 235
DTC P0168 / P0180p. 236
DTC P0190p. 237
DTC P0201 / P0202 / P0203 / P0204 / P2146p. 240
DTC P0217p. 241
DTC P0219p. 243
DTC P0220p. 244
DTC P0230p. 246
DTC P0235p. 247
DTC P0243p. 248
DTC P0335p. 249
DTC P0340p. 251
DTC P0380 / P0683p. 252
DTC P0401 / P0402p. 254
DTC P0403p. 256
DTC P0480p. 257
DTC P0481p. 258
DTC P0500p. 260
DTC P0520p. 261
DTC P0530p. 262
DTC P0560p. 264
DTC P0571 / P1571p. 266
DTC P0600 / P0601 / P0604 / P060B / P2226p. 268
DTC P0641p. 270
DTC P0645p. 271
DTC P0651p. 273
DTC P0657 / P0685p. 275
DTC P0697p. 277
DTC P0704p. 279
DTC P1647p. 281
DTC P2135p. 281
DTC P2237 / P2297p. 283
DTC P2264p. 284
DTC P268Ap. 286
DTC U0073p. 287
DTC U0121p. 287
DTC U0140p. 287
DTC U2101p. 287
Table A-1: Fuel Pump Relay Operation Checkp. 287
Table A-2: Fuel Injector Circuit Checkp. 289
Table A-3: Fuel Temperature Sensor Checkp. 290
Table A-4: Fuel Pressure Sensor Circuit Checkp. 292
Table A-5: Fuel Flow Actuator Operation Checkp. 294
Table B-1: Air Intake / Turbocharger Circuit Checkp. 295
Table B-2: MAF Sensor Checkp. 296
Table B-3: Boost Pressure Sensor Checkp. 298
Table B-4: Barometric Pressure Checkp. 300
Table B-5: EGR Valve Operation Checkp. 300
Table B-6: A/F Sensor Checkp. 301
Table B-7: Boost Pressure Control Solenoid Valve Operation Checkp. 303
Table C-1: Main Relay Operation Checkp. 305
Table C-2: Engine Speed Checkp. 307
Table C-3: ECT Sensor Checkp. 308
Table C-4: IAT-1 Sensor Checkp. 310
Table C-5: IAT-2 Sensor Checkp. 311
Table C-6: Accelerator Pedal Checkp. 312
Table C-7: Speed Signal Checkp. 314
Table C-8: Glow Plugs Operation Checkp. 317
Table C-9: Radiator Cooling Fan Operation Checkp. 320
Inspection of ECM and Its Circuitsp. 323
Repair Instructionsp. 334
Idle Speed Inspectionp. 334
Special Tools and Equipmentp. 334
Special Toolp. 334
Aux. Emission Control Devicesp. 335
K14Bp. 335
Diagnostic Information and Proceduresp. 335
EVAP Canister Purge System Inspectionp. 335
Repair Instructionsp. 336
EVAP System Componentsp. 336
EVAP Canister Purge Valve Inspectionp. 336
EVAP Canister Inspectionp. 337
EVAP Connection Hose Inspectionp. 338
PCV Hose Inspectionp. 338
PCV Valve Inspectionp. 338
Special Tools and Equipmentp. 338
Special Toolp. 338
D13Ap. 339
Repair Instructionsp. 339
EGR Valve and EGR Cooler Componentsp. 339
EGR Valve and EGR Cooler Removal and Installationp. 340
EGR Valve Inspectionp. 341
Cleaning Procedure for EGR Valvep. 341
A/F Sensor On-Vehicle Inspectionp. 343
A/F Sensor Removal and Installationp. 343
Specificationsp. 343
Tightening Torque Specificationsp. 343
Engine Electrical Devicesp. 345
K14Bp. 345
Repair Instructionsp. 345
ECM Removal and Installationp. 345
Procedure after ECM Replacementp. 346
Electric Throttle Body Assembly On-Vehicle Inspectionp. 346
Electric Throttle Control System Calibrationp. 348
APP Sensor On-Vehicle Inspectionp. 348
Accelerator Pedal Assembly (Incorporating APP Sensor) Removal and Installationp. 348
APP Sensor Inspectionp. 349
ECT Sensor Removal and Installationp. 349
ECT Sensor Inspectionp. 350
HO2S-1 and HO2S-2 On-Vehicle Inspectionp. 350
HO2S-1 and HO2S-2 Removal and Installationp. 350
CMP Sensor On-Vehicle Inspectionp. 351
CMP Sensor Removal and Installationp. 351
CMP Sensor Inspectionp. 351
CKP Sensor Removal and Installationp. 352
CKP Sensor Inspectionp. 352
Knock Sensor On-Vehicle Inspectionp. 353
Knock Sensor Removal and Installationp. 353
Engine and Emission Control System Relay Inspectionp. 353
MAP Sensor Removal and Installationp. 353
MAP Sensor Inspectionp. 354
IAT Sensor Removal and Installationp. 354
IAT Sensor Inspectionp. 355
OCV Inspectionp. 355
VSS Removal and Installationp. 355
VSS Inspectionp. 356
Specificationsp. 356
Tightening Torque Specificationsp. 356
Special Tools and Equipmentp. 357
Special Toolp. 357
D13Ap. 358
General Descriptionp. 358
Description of ECM Registrationp. 358
Repair Instructionsp. 358
ECM Removal and Installationp. 358
Registration for ECM Replacementp. 359
Fuel Injector Registrationp. 360
Flywheel Data Initializationp. 360
A/F Sensor Data Initializationp. 361
MAF Sensor Data Initializationp. 361
Fuel Pressure Sensor Initializationp. 361
MAF and IAT-1 Sensor Removal and Installationp. 361
MAF and IAT-1 Sensor Inspectionp. 362
Glow Plug Removal and Installationp. 363
Glow Plug Inspectionp. 363
APP Sensor Assembly On-Vehicle Inspectionp. 363
APP Sensor Assembly Removal and Installationp. 364
APP Sensor Assembly Inspectionp. 364
ECT Sensor Removal and Installationp. 364
ECT Sensor Inspectionp. 365
CMP Sensor Removal and Installationp. 365
CMP Sensor Inspectionp. 366
CKP Sensor Removal and Installationp. 366
CKP Sensor Inspectionp. 366
Boost Pressure and IAT-2 Sensor Removal and Installationp. 367
Boost Pressure and IAT-2 Sensor Inspectionp. 367
Fuel Pump Relay, Starting Motor Control Relay and Main Relay Inspectionp. 368
Glow Plug Control Module Removal and Installationp. 368
Boost Pressure Control Solenoid Valve Removal and Installationp. 369
Boost Pressure Control Solenoid Valve Inspectionp. 369
VSS Removal and Installationp. 369
VSS Inspectionp. 370
Specificationsp. 370
Tightening Torque Specificationsp. 370
Special Tools and Equipmentp. 371
Special Toolp. 371
Engine Mechanicalp. 372
K14Bp. 372
General Descriptionp. 372
Engine Construction Descriptionp. 372
Diagnostic Information and Proceduresp. 372
Compression Checkp. 372
Engine Vacuum Checkp. 373
Valve Clearance Inspection and Adjustmentp. 373
Repair Instructionsp. 375
Air Cleaner Componentsp. 375
Air Cleaner Filter Removal and Installationp. 376
Air Cleaner Filter Inspection and Cleaningp. 376
Air Cleaner Assembly Removal and Installationp. 376
Throttle Body and Intake Manifold Componentsp. 376
Throttle Body On-Vehicle Inspectionp. 377
Electric Throttle Body Assembly Removal and Installationp. 377
Throttle Body Cleaningp. 378
Intake Manifold Removal and Installationp. 378
Cylinder Head Cover Componentsp. 379
Cylinder Head Cover Removal and Installationp. 379
Camshaft, Tappet and Shim Componentsp. 381
Camshaft and Tappet Removal and Installationp. 381
Camshaft and Tappet Inspectionp. 386
Engine Mounting Componentsp. 389
Engine Assembly Removal and Installationp. 389
Timing Chain Cover Componentsp. 392
Timing Chain Cover Removal and Installationp. 393
Timing Chain Cover Inspectionp. 395
OCV Removal and Installationp. 395
Flywheel Removal and Installationp. 396
Flywheel Inspectionp. 396
Timing Chain and Chain Tensioner Componentsp. 397
Timing Chain and Chain Tensioner Removal and Installationp. 397
Timing Chain and Chain Tensioner Inspectionp. 400
Valve and Cylinder Head Componentsp. 401
Valve and Cylinder Head Removal and Installationp. 402
Valve and Cylinder Head Disassembly and Reassemblyp. 403
Valve and Valve Guide Inspectionp. 405
Cylinder Head Inspectionp. 407
Cylinder Head Bolt Inspectionp. 408
Valve Spring Inspectionp. 409
Piston, Piston Ring, Connecting Rod and Cylinder Componentsp. 410
Piston, Piston Ring, Connecting Rod and Cylinder Removal and Installationp. 410
Piston, Piston Ring, Connecting Rod and Cylinder Disassembly and Reassemblyp. 412
Cylinder, Piston and Piston Ring Inspectionp. 413
Piston Pin and Connecting Rod Inspectionp. 414
Crankshaft Pin and Connecting Rod Bearing Inspectionp. 416
Main Bearing, Crankshaft and Cylinder Block Componentsp. 419
Main Bearing, Crankshaft and Cylinder Block Removal and Installationp. 420
Crankshaft Inspectionp. 422
Main Bearing Inspectionp. 423
Sensor Plate Inspectionp. 427
Rear Oil Seal Inspectionp. 427
Timing Chain Jet Inspectionp. 427
Cylinder Block Inspectionp. 427
Specificationsp. 428
Tightening Torque Specificationsp. 428
Special Tools and Equipmentp. 429
Recommended Service Materialp. 429
Special Toolp. 429
D13Ap. 431
Diagnostic Information and Proceduresp. 431
Compression Checkp. 431
Timing Checkp. 432
Repair Instructionsp. 434
Air Cleaner Componentsp. 434
Air Cleaner Filter Removal and Installationp. 435
Air Cleaner Filter Inspection and Cleaningp. 435
Air Cleaner Assembly Removal and Installationp. 435
Intercooler Componentsp. 436
Intercooler Removal and Installationp. 437
Vacuum Pump Removal and Installationp. 437
Vacuum Pump Inspectionp. 438
EGR Valve and EGR Cooler Componentsp. 439
EGR Valve and EGR Cooler Removal and Installationp. 439
Crankcase Ventilation System Componentsp. 441
Oil Separator and Crankcase Ventilation Cover Removal and Installationp. 441
Turbocharger Componentsp. 443
Turbocharger Removal and Installationp. 443
Turbocharger Inspectionp. 445
Intake Manifold Componentsp. 446
Intake Manifold Removal and Installationp. 446
Engine Mounting Componentsp. 448
Engine Assembly Removal and Installationp. 448
Timing Chain Cover and Timing Chain Componentsp. 453
Timing Chain Cover and Timing Chain Removal and Installationp. 453
Timing Chain Cover and Timing Chain Inspectionp. 459
Camshaft Housing Componentsp. 460
Camshaft Housing Assembly Removal and Installationp. 461
Camshaft Housing Assembly Disassembly and Reassemblyp. 462
Camshaft Inspectionp. 464
Valve and Cylinder Head Componentsp. 467
Valve and Cylinder Head Assembly Removal and Installationp. 467
Valve and Cylinder Head Assembly Disassembly and Reassemblyp. 471
Valve and Guide Inspectionp. 472
Cylinder Head Inspectionp. 473
Valve Spring Inspectionp. 474
Piston, Piston Ring, Connecting Rod and Cylinder Componentsp. 474
Piston, Piston Ring, Connecting Rod and Cylinder Removal and Installationp. 475
Piston, Piston Ring, Connecting Rod and Cylinder Disassembly and Reassemblyp. 477
Cylinder, Piston and Piston Ring Inspectionp. 478
Piston Pin and Connecting Rod Inspectionp. 479
Crank Pin and Connecting Rod Bearing Inspectionp. 480
Main Bearing, Crankshaft and Cylinder Block Componentsp. 483
Main Bearing, Crankshaft and Cylinder Block Removal and Installationp. 484
Main Bearing, Crankshaft and Cylinder Block Inspectionp. 487
Main Bearing Inspectionp. 488
Cylinder Block Inspectionp. 492
Specificationsp. 492
Tightening Torque Specificationsp. 492
Special Tools and Equipmentp. 493
Recommended Service Materialp. 493
Special Toolp. 494
Engine Lubrication Systemp. 496
K14Bp. 496
General Descriptionp. 496
Engine Lubrication Descriptionp. 496
Diagnostic Information and Proceduresp. 496
Oil Pressure Checkp. 496
Repair Instructionsp. 497
Engine Oil and Filter Changep. 497
Oil Pressure Switch On-Vehicle Inspectionp. 499
Oil Pan and Oil Pump Strainer Componentsp. 499
Oil Pan and Oil Pump Strainer Removal and Installationp. 500
Oil Pump Assembly Componentsp. 502
Oil Pump Assembly Removal and Installationp. 502
Oil Pump Assembly Disassembly and Reassemblyp. 502
Oil Pump Inspectionp. 503
Specificationsp. 505
Tightening Torque Specificationsp. 505
Special Tools and Equipmentp. 506
Recommended Service Materialp. 506
Special Toolp. 506
D13Ap. 507
Diagnostic Information and Proceduresp. 507
Oil Pressure Checkp. 507
Repair Instructionsp. 508
Engine Oil and Filter Changep. 508
Oil Pressure Switch On-Vehicle Inspectionp. 509
Oil Pressure Switch Removal and Installationp. 509
Oil Cooler Componentsp. 510
Oil Cooler Removal and Installationp. 510
Oil Pan Componentsp. 511
Oil Pan Removal and Installationp. 511
Oil Pump / Oil Pump Strainer Componentsp. 513
Oil Pump / Oil Pump Strainer Removal and Installationp. 513
Oil Pump Disassembly and Reassemblyp. 513
Oil Pump Strainer Cleaningp. 514
Oil Pump Inspectionp. 514
Specificationsp. 514
Tightening Torque Specificationsp. 514
Special Tools and Equipmentp. 515
Recommended Service Materialp. 515
Special Toolp. 515
Engine Cooling Systemp. 516
K14Bp. 516
Precautionsp. 516
Precautions for Cooling Systemp. 516
General Descriptionp. 516
Cooling System Descriptionp. 516
Coolant Descriptionp. 516
Cooling Fan Operation Descriptionp. 516
Schematic and Routing Diagramp. 517
Coolant Circulationp. 517
Radiator Cooling Fan Control System Circuit Diagramp. 518
Diagnostic Information and Proceduresp. 519
Engine Cooling Symptom Diagnosisp. 519
Radiator Cooling Fan System Checkp. 520
Repair Instructionsp. 523
Cooling System Componentsp. 523
Coolant Level Checkp. 523
Engine Cooling System Inspectionp. 524
Cooling System Drainingp. 524
Cooling System Refillingp. 525
Cooling Water Pipe or Hose Removal and Installationp. 525
Thermostat Assembly (Incorporating with ECT Sensor) Removal and Installationp. 525
Thermostat Assembly (Incorporating with ECT Sensor) Inspectionp. 525
Radiator Cooling Fan Assembly On-Vehicle Inspectionp. 526
Radiator Cooling Fan Relay Inspectionp. 527
Radiator Cooling Fan Assembly Removal and Installationp. 527
Radiator Cooling Fan Disassembly and Reassemblyp. 527
Radiator On-Vehicle Inspection and Cleaningp. 527
Radiator Removal and Installationp. 528
Water Pump Removal and Installationp. 528
Water Pump Inspectionp. 529
Specificationsp. 529
Tightening Torque Specificationsp. 529
Special Tools and Equipmentp. 529
Recommended Service Materialp. 529
Special Toolp. 529
D13Ap. 531
Precautionsp. 531
Precautions for Cooling Systemp. 531
General Descriptionp. 531
Cooling System Descriptionp. 531
Coolant Descriptionp. 531
Coolant Degassing Tank Descriptionp. 531
Schematic and Routing Diagramp. 532
Coolant Circulationp. 532
Diagnostic Information and Proceduresp. 533
Engine Cooling Symptom Diagnosisp. 533
Radiator Fan Control System Inspectionp. 534
Repair Instructionsp. 535
Cooling System Componentsp. 535
Coolant Level Checkp. 536
Engine Cooling System Inspection and Cleaningp. 536
Cooling System Drainingp. 537
Cooling System Flush and Refillp. 537
Cooling System Refillp. 537
Cooling Water Pipe or Hose Removal and Installationp. 538
Thermostat Assembly Removal and Installationp. 538
Radiator Cooling Fan Assembly On-Vehicle Inspectionp. 538
Radiator Cooling Fan Relay Inspectionp. 539
Radiator Cooling Fan Assembly Removal and Installationp. 539
Radiator On-Vehicle Inspection and Cleaningp. 540
Radiator Removal and Installationp. 540
Water Pump Removal and Installationp. 541
Water Pump Inspectionp. 541
Specificationsp. 542
Tightening Torque Specificationsp. 542
Special Tools and Equipmentp. 542
Special Toolp. 542
Fuel Systemp. 543
K14Bp. 543
Precautionsp. 543
Precautions for Fuel System Servicep. 543
General Descriptionp. 543
Fuel System Descriptionp. 543
Fuel Delivery System Descriptionp. 543
Fuel Pump Descriptionp. 544
Schematic and Routing Diagramp. 544
Fuel Delivery System Diagramp. 544
Fuel Injector Control System Circuit Diagramp. 544
Fuel Pump Control System Circuit Diagramp. 545
Diagnostic Information and Proceduresp. 546
Fuel System Inspectionp. 546
Power Balance Testp. 547
Fuel Injector Circuit Checkp. 548
Fuel Pump and Its Circuit Checkp. 550
Fuel Pressure Checkp. 552
Fuel Pressure Basic Checkp. 553
Repair Instructionsp. 554
Fuel System Componentsp. 554
Fuel Hose Disconnection and Reconnectionp. 554
Fuel Pressure Relief Procedurep. 556
Fuel Leakage Check Procedurep. 556
Fuel Lines On-Vehicle Inspectionp. 556
Fuel Pipe Removal and Installationp. 556
Fuel Injector On-Vehicle Inspectionp. 557
Fuel Injector Removal and Installationp. 557
Fuel Injector Inspectionp. 558
Fuel Filler Cap Inspectionp. 560
Fuel Tank Removal and Installationp. 560
Fuel Tank Inspectionp. 562
Fuel Tank Flushing Procedurep. 562
Fuel Pump On-Vehicle Inspectionp. 563
Fuel Pump Assembly Removal and Installationp. 563
Fuel Pump Inspectionp. 564
Fuel Level Sensor Removal and Installationp. 564
Fuel Level Sensor Inspectionp. 564
Fuel Filter Removal and Installationp. 565
Specificationsp. 565
Tightening Torque Specificationsp. 565
Special Tools and Equipmentp. 566
Special Toolp. 566
D13Ap. 567
Precautionsp. 567
Precautions for Fuel System Servicep. 567
General Descriptionp. 570
Fuel System Descriptionp. 570
Diagnostic Information and Proceduresp. 572
Low-Pressure Fuel Supply Circuit Checkp. 572
High-Pressure Fuel Supply Circuit Checkp. 574
Repair Instructionsp. 576
Fuel Hose Disconnecting and Reconnectingp. 576
Fuel Pressure Relief Procedurep. 578
Fuel Leakage Check Procedurep. 579
Water Draining of Fuel Filterp. 579
Air Bleeding of Fuel Systemp. 579
Fuel System Componentsp. 579
High Pressure Pipe Removal and Installationp. 581
Fuel Injector On-Vehicle Inspectionp. 583
Fuel Injector Removal and Installationp. 584
Common Rail Removal and Installationp. 585
High Pressure Pump Removal and Installationp. 586
Fuel Pressure Sensor Removal and Installationp. 588
Fuel Flow Actuator On-Vehicle Inspectionp. 588
Fuel Line and Connection Inspectionp. 589
Fuel Pipe Removal and Installationp. 589
Fuel Filler Cap Inspectionp. 590
Fuel Tank On-Vehicle Inspectionp. 590
Fuel Tank Removal and Installationp. 590
Fuel Tank Inspectionp. 592
Fuel Tank Flushing Procedurep. 592
Fuel Pump On-Vehicle Inspectionp. 593
Fuel Pump Assembly Removal and Installationp. 593
Fuel Pump Inspectionp. 594
Fuel Level Sensor Inspectionp. 594
Fuel Filter Element Removal and Installationp. 594
Fuel Filter Assembly Removal and Installationp. 596
Fuel Temperature Sensor Removal and Installationp. 596
Fuel Temperature Sensor Inspectionp. 596
Fuel Filter Water Detection Sensor Inspectionp. 596
Specificationsp. 597
Tightening Torque Specificationsp. 597
Special Tools and Equipmentp. 597
Special Toolp. 597
Ignition Systemp. 599
General Descriptionp. 599
Ignition System Constructionp. 599
Schematic and Routing Diagramp. 600
Ignition System Circuit Diagramp. 600
Component Locationp. 601
Ignition System Component Locationp. 601
Diagnostic Information and Proceduresp. 602
Ignition System Checkp. 602
Ignition Spark Testp. 604
Repair Instructionsp. 604
Spark Plug Removal and Installationp. 604
Spark Plug Inspectionp. 604
Ignition Coil Assembly Removal and Installationp. 605
Ignition Coil Assembly Inspectionp. 605
Ignition Timing Inspectionp. 605
Specificationsp. 606
Tightening Torque Specificationsp. 606
Special Tools and Equipmentp. 606
Special Toolp. 606
Starting Systemp. 607
K14Bp. 607
Schematic and Routing Diagramp. 607
Cranking System Circuit Diagramp. 607
Diagnostic Information and Proceduresp. 607
Cranking System Symptom Diagnosisp. 607
Cranking System Testp. 609
Repair Instructionsp. 610
Starting Motor Componentsp. 610
Starting Motor Removal and Installationp. 610
Starting Motor Inspectionp. 611
Specificationsp. 614
Cranking System Specificationsp. 614
Tightening Torque Specificationsp. 614
Special Tools and Equipmentp. 614
Recommended Service Materialp. 614
D13Ap. 615
General Descriptionp. 615
Cranking System Descriptionp. 615
Schematic and Routing Diagramp. 615
Cranking System Circuit Diagramp. 615
Diagnostic Information and Proceduresp. 615
Cranking System Symptom Diagnosisp. 615
Repair Instructionsp. 617
Starting Motor Control Relay Inspectionp. 617
Starting Motor Removal and Installationp. 617
Starting Motor Componentsp. 620
Starting Motor Disassembly and Reassemblyp. 621
Starting Motor Inspectionp. 624
Specificationsp. 627
Cranking System Specificationsp. 627
Tightening Torque Specificationsp. 627
Special Tools and Equipmentp. 628
Recommended Service Materialp. 628
Special Toolp. 628
Charging Systemp. 629
K14Bp. 629
Precautionsp. 629
Precautions for Handling Batteryp. 629
General Descriptionp. 629
Battery Descriptionp. 629
Generator Descriptionp. 630
Diagnostic Information and Proceduresp. 631
Battery Inspectionp. 631
Generator Symptom Diagnosisp. 632
Generator Testp. 633
Repair Instructionsp. 633
Jump-Starting in Case of Emergencyp. 633
Battery Removal and Installationp. 634
Water Pump / Generator Drive Belt Tension Inspection and Adjustmentp. 634
Water Pump / Generator Drive Belt Removal and Installationp. 635
Generator Removal and Installationp. 635
Generator Bracket Removal and Installationp. 636
Generator Componentsp. 637
Generator Disassembly and Reassemblyp. 637
Generator Inspectionp. 640
Specificationsp. 642
Charging System Specificationsp. 642
Tightening Torque Specificationsp. 642
Special Tools and Equipmentp. 642
Special Toolp. 642
D13Ap. 643
Precautionsp. 643
Precautions for Handling Batteryp. 643
General Descriptionp. 643
Battery Descriptionp. 643
Generator Descriptionp. 644
Diagnostic Information and Proceduresp. 645
Battery Inspectionp. 645
Generator Symptom Diagnosisp. 645
Generator Testp. 646
Repair Instructionsp. 647
Jump-Starting in Case of Emergencyp. 647
Battery Removal and Installationp. 647
Accessory Drive Belt Tension Inspectionp. 648
Accessory Drive Belt Removal and Installationp. 648
Accessory Drive Belt Tensioner Removal and Installationp. 648
Generator Removal and Installationp. 649
Generator Componentsp. 650
Generator Disassembly and Reassemblyp. 650
Generator Inspectionp. 655
Specificationsp. 657
Charging System Specificationsp. 657
Tightening Torque Specificationsp. 657
Special Tools and Equipmentp. 658
Special Toolp. 658
Exhaust Systemp. 659
K14Bp. 659
General Descriptionp. 659
Exhaust System Descriptionp. 659
Diagnostic Information and Proceduresp. 659
Exhaust System Checkp. 659
Repair Instructionsp. 660
Exhaust System Componentsp. 660
Exhaust Manifold Removal and Installationp. 661
Exhaust Pipe and Muffler Removal and Installationp. 662
Specificationsp. 662
Tightening Torque Specificationsp. 662
D13Ap. 663
General Descriptionp. 663
Exhaust System Descriptionp. 663
Diagnostic Information and Proceduresp. 663
Exhaust System Checkp. 663
Repair Instructionsp. 664
Exhaust System Componentsp. 664
Exhaust Manifold Componentsp. 665
Exhaust Manifold Removal and Installationp. 665
Exhaust Manifold Inspectionp. 666
Catalytic Converter Removal and Installationp. 666
Exhaust Pipe and Muffler Removal and Installationp. 667
Specificationsp. 667
Tightening Torque Specificationsp. 667
Suspensionp. 668
Precautionsp. 669
Precautionsp. 669
Precautions for Suspensionp. 669
Suspension General Diagnosisp. 670
Diagnostic Information and Proceduresp. 670
Suspension, Wheel and Tire Symptom Diagnosisp. 670
Repair Instructionsp. 672
Suspension System Checkp. 672
Front Suspensionp. 674
General Descriptionp. 674
Front Suspension Descriptionp. 674
Front Wheel Alignment Descriptionp. 674
Repair Instructionsp. 674
Front Wheel Alignment Inspection and Adjustmentp. 674
Front Strut Assembly Componentsp. 677
Front Strut Assembly Removal and Installationp. 677
Front Strut Assembly Disassembly and Reassemblyp. 679
Front Strut Inspectionp. 680
Coil Spring, Strut Bearing and Strut Support Checkp. 680
Suspension Arm Componentsp. 681
Suspension Arm Removal and Installationp. 681
Suspension Arm Checkp. 682
Suspension Arm Front Bushing Removal and Installationp. 683
Suspension Arm Joint Dust Cover Removal and Installationp. 683
Front Suspension Frame and Stabilizer Bar Componentsp. 684
Front Suspension Frame, Stabilizer Bar and Bushing Removal and Installationp. 685
Stabilizer Bar Bushing Removal and Installationp. 687
Front Suspension Frame Checkp. 688
Front Stabilizer Bar, Bushing and Joint Checkp. 688
Front Suspension Fasteners Checkp. 688
Specificationsp. 688
Tightening Torque Specificationsp. 688
Special Tools and Equipmentp. 689
Recommended Service Materialp. 689
Special Toolp. 689
Rear Suspensionp. 690
General Descriptionp. 690
Rear Suspension Descriptionp. 690
Repair Instructionsp. 690
Rear Wheel Alignment Inspectionp. 690
Rear Suspension Componentsp. 691
Rear Shock Absorber Removal and Installationp. 691
Rear Shock Absorber Inspectionp. 693
Rear Coil Spring and Spring Seat Removal and Installationp. 693
Rear Coil Spring and Spring Seat Checkp. 695
Rear Axle Removal and Installationp. 695
Rear Axle Checkp. 696
Rear Suspension Fasteners Inspectionp. 696
Specificationsp. 696
Tightening Torque Specificationsp. 696
Wheels and Tiresp. 697
Precautionsp. 697
Precautions for Servicing Wheel and Tirep. 697
General Descriptionp. 697
Tire Descriptionp. 697
Replacement Tire Descriptionp. 697
Wheel Descriptionp. 697
Replacement Wheel Descriptionp. 698
Wheel-Tire Assembly Description (for Vehicle Equipped with Steel Wheels)p. 698
Repair Instructionsp. 698
Wheel (with Tire) Removal and Installationp. 698
Tire Inspectionp. 698
Wheel Inspectionp. 699
Wheel Balance Inspection and Adjustmentp. 700
Tire Rotationp. 700
Tire Mounting and Dismountingp. 700
Tire Repairp. 701
Specificationsp. 701
Tightening Torque Specificationsp. 701
Driveline / Axlep. 702
Precautionsp. 703
Precautionsp. 703
Precautions for Driveline / Axlep. 703
Drive Shaft / Axlep. 704
Frontp. 704
General Descriptionp. 704
Front Drive Shaft Constructionp. 704
Diagnostic Information and Proceduresp. 704
Front Drive Shaft Symptom Diagnosisp. 704
Repair Instructionsp. 705
Front Drive Shaft Componentsp. 705
Front Drive Shaft Assembly On-Vehicle Inspectionp. 706
Front Drive Shaft Assembly Removal and Installationp. 706
Front Drive Shaft Disassembly and Reassemblyp. 707
Drive Intermediate Shaft Assembly Removal and Installation (Diesel Model)p. 711
Drive Intermediate Shaft Assembly Disassembly and Reassembly (Diesel Model)p. 712
Front Wheel Hub and Steering Knuckle Componentsp. 715
Front Wheel Bearing Checkp. 715
Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installationp. 716
Specificationsp. 719
Tightening Torque Specificationsp. 719
Special Tools and Equipmentp. 719
Recommended Service Materialp. 719
Special Toolp. 719
Rearp. 721
Repair Instructionsp. 721
Rear Axle Componentsp. 721
Rear Wheel Bearing Checkp. 721
Rear Wheel Hub Assembly Removal and Installationp. 721
Specificationsp. 722
Tightening Torque Specificationsp. 722
Brakesp. 723
Precautionsp. 725
Precautionsp. 725
Precautions for Brakesp. 725
Brake Control System and Diagnosisp. 726
Precautionsp. 726
Precautions for Brake Servicep. 726
General Descriptionp. 726
Brake System Descriptionp. 726
Diagnostic Information and Proceduresp. 727
Brakes Symptom Diagnosisp. 727
Repair Instructionsp. 729
Brake Fluid Level Inspectionp. 729
Brake Fluid Level Switch Inspectionp. 729
Brake Fluid Replacementp. 729
Air Bleeding of Brake Systemp. 730
Brake Pedal Componentsp. 732
Brake Pedal Assembly Removal and Installationp. 732
Brake Pedal Assembly Disassembly and Reassemblyp. 733
Brake Pedal Free Height Inspectionp. 734
Brake Pedal Play Inspectionp. 734
Excessive Pedal Travel Inspectionp. 735
Brake Light Switch Removal and Installationp. 735
Brake Light Switch Inspectionp. 736
Brake Hose and Pipe Componentsp. 737
Brake Flexible Hose and Pipe Removal and Installationp. 737
Brake Flexible Hose and Pipe Inspectionp. 738
Brake Master Cylinder Componentsp. 738
Brake Master Cylinder Assembly On-Vehicle Inspectionp. 739
Brake Master Cylinder Assembly Removal and Installationp. 739
Brake Master Cylinder Reservoir Removal and Installationp. 740
Brake Master Cylinder Assembly Inspectionp. 741
Brake Booster Componentsp. 742
Brake Booster Function Checkp. 742
Brake Booster Removal and Installationp. 743
Brake Booster Inspectionp. 750
Specificationsp. 750
Tightening Torque Specificationsp. 750
Special Tools and Equipmentp. 751
Recommended Service Materialp. 751
Special Toolp. 751
Front Brakesp. 752
Repair Instructionsp. 752
Front Disc Brake Componentsp. 752
Front Brake Pad On-Vehicle Inspectionp. 753
Front Brake Pad Removal and Installationp. 753
Front Brake Pad Inspectionp. 754
Front Brake Caliper Removal and Installationp. 754
Front Brake Caliper Disassembly and Reassemblyp. 755
Front Brake Caliper Inspectionp. 757
Front Brake Disc Removal and Installationp. 757
Front Brake Disc Inspectionp. 758
Specificationsp. 759
Tightening Torque Specificationsp. 759
Special Tools and Equipmentp. 759
Recommended Service Materialp. 759
Special Toolp. 759
Rear Brakesp. 760
Repair Instructionsp. 760
Rear Drum Brake Componentsp. 760
Rear Brake Drum Removal and Installationp. 760
Rear Brake Drum and Shoe Inspectionp. 761
Rear Brake Shoe On-Vehicle Inspectionp. 762
Rear Brake Shoe Removal and Installationp. 762
Rear Brake Shoe Inspectionp. 763
Wheel Cylinder Removal and Installationp. 763
Wheel Cylinder Inspectionp. 764
Brake Back Plate Removal and Installationp. 764
Specificationsp. 765
Tightening Torque Specificationsp. 765
Special Tools and Equipmentp. 765
Recommended Service Materialp. 765
Parking Brakep. 766
General Descriptionp. 766
Parking Brake Descriptionp. 766
Repair Instructionsp. 766
Parking Brake Componentsp. 766
Parking Brake Inspectionp. 767
Parking Brake Adjustmentp. 767
Parking Brake Cable Removal and Installationp. 767
Parking Brake Lever Removal and Installationp. 768
Parking Brake Switch Inspectionp. 769
Specificationsp. 769
Tightening Torque Specificationsp. 769
ABSp. 770
Precautionsp. 770
Precautions in Diagnosing Troublesp. 770
General Descriptionp. 770
ABS Descriptionp. 770
OBD System Descriptionp. 771
Warning Light Descriptionp. 772
DLC Descriptionp. 772
CAN Communication System Descriptionp. 772
Schematic and Routing Diagramp. 773
ABS Diagramp. 773
ABS Input / Output Diagramp. 774
ABS Circuit Diagramp. 775
Component Locationp. 777
ABS Component Locationp. 777
Diagnostic Information and Proceduresp. 777
ABS Checkp. 777
Visual Inspectionp. 780
ABS Symptom Diagnosisp. 780
Warning Light Checkp. 781
DTC Checkp. 782
DTC Clearancep. 782
DTC Tablep. 783
Fail-Safe Tablep. 784
Scan Tool Datap. 785
ABS Warning Light Does Not Come ON after Setting Ignition “ON”p. 786
ABS Warning Light Comes ON Steadyp. 788
EBD Warning Light (Brake Warning Light) Does Not Come ON after Setting Ignition “ON”p. 789
EBD Warning Light (Brake Warning Light) Comes ON Steadyp. 790
DTC C1021 / C1022 / C1025 / C1026 / C1031 / C1032 / C1033 / C1035 / C1036p. 792
DTC C1041 / C1042 / C1045 / C1046 / C1051 / C1052 / C1055 / C1056 / C1063p. 794
DTC C1057p. 795
DTC C1061p. 796
DTC C1062p. 797
DTC C1071p. 798
DTC C1090 / C1091 / C1094p. 798
DTC U0073p. 799
DTC U0100p. 799
ABS Control Module Power Supply and Ground Circuit Checkp. 799
Repair Instructionsp. 800
ABS Hydraulic Unit Operation Checkp. 800
ABS Hydraulic Unit / Control Module Assembly Componentsp. 801
ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspectionp. 802
ABS Hydraulic Unit / Control Module Assembly Removal and Installationp. 802
Front and Rear Wheel Speed Sensor On-Vehicle Inspectionp. 804
Front Wheel Speed Sensor Removal and Installationp. 804
Rear Wheel Speed Sensor Removal and Installationp. 805
Front and Rear Wheel Speed Sensor Inspectionp. 805
Front Wheel Speed Sensor Encoder Removal and Installationp. 805
Rear Wheel Speed Sensor Encoder Removal and Installationp. 806
Front and Rear Wheel Speed Sensor Encoder Inspectionp. 806
Specificationsp. 806
Tightening Torque Specificationsp. 806
Special Tools and Equipmentp. 807
Special Toolp. 807
Transmission / Transaxlep. 808
Precautionsp. 810
Precautionsp. 810
Precautions for Transmission / Transaxlep. 810
Manual Transmission/Transaxlep. 811
K14B Modelp. 811
General Descriptionp. 811
Manual Transaxle Constructionp. 811
Diagnostic Information and Proceduresp. 813
Manual Transaxle Symptom Diagnosisp. 813
Repair Instructionsp. 816
Manual Transaxle Oil Level Checkp. 816
Manual Transaxle Oil Changep. 817
Differential Side Oil Seal Replacementp. 817
Gear Shift Control Lever and Cable Componentsp. 818
Gear Shift Control Lever and Cable Removal and Installationp. 819
Gear Select Control Cable Adjustmentp. 819
Back Up Light Switch Removal and Installationp. 820
Back Up Light Switch Inspectionp. 820
Manual Transaxle Unit Componentsp. 821
Manual Transaxle Unit Dismounting and Remountingp. 821
Gear Shift and Select Shaft Assembly Componentsp. 823
Gear Shift and Select Shaft Assembly Removal and Installationp. 823
Manual Transaxle Assembly Componentsp. 825
Fifth Gear Disassembly and Reassemblyp. 826
Manual Transaxle Assembly Disassembly and Reassemblyp. 829
Transaxle Right Case Disassembly and Reassemblyp. 833
Transaxle Left Case Disassembly and Reassemblyp. 834
Input Shaft and Countershaft Componentsp. 836
Input Shaft Disassembly and Reassemblyp. 838
Countershaft Disassembly and Reassemblyp. 840
Gear Shift Shaft Componentsp. 844
5th and Reverse Gear Shift Shaft Disassembly and Reassemblyp. 844
Gear Shift Shaft and Fork Inspectionp. 845
Differential Componentsp. 845
Differential Disassembly and Reassemblyp. 845
Specificationsp. 847
Tightening Torque Specificationsp. 847
Special Tools and Equipmentp. 848
Recommended Service Materialp. 848
Special Toolp. 848
D13A Modelp. 851
General Descriptionp. 851
Manual Transaxle Constructionp. 851
Diagnostic Information and Proceduresp. 854
Manual Transaxle Symptom Diagnosisp. 854
Repair Instructionsp. 855
Manual Transaxle Oil Level Checkp. 855
Manual Transaxle Oil Changep. 855
Differential Side Oil Seal Replacementp. 856
Gear Shift Control Lever and Cable Componentsp. 857
Gear Shift Control Lever and Cable Removal and Installationp. 857
Gear Select Control Cable Adjustmentp. 857
Back Up Light Switch Removal and Installationp. 857
Back Up Light Switch Inspectionp. 857
Manual Transaxle Unit Componentsp. 858
Manual Transaxle Unit Dismounting and Remountingp. 858
Gear Shift and Select Shaft Assembly Componentsp. 859
Gear Shift and Select Shaft Assembly Removal and Installationp. 859
Manual Transaxle Assembly Componentsp. 861
Fifth Gear Disassembly and Reassemblyp. 862
Manual Transaxle Assembly Disassembly and Reassemblyp. 865
Transaxle Right Case Disassembly and Reassemblyp. 869
Transaxle Left Case Disassembly and Reassemblyp. 870
Input Shaft and Countershaft Componentsp. 872
Input Shaft Disassembly and Reassemblyp. 872
Countershaft Disassembly and Reassemblyp. 875
Gear Shift Shaft Componentsp. 879
5th and Reverse Gear Shift Shaft Disassembly and Reassemblyp. 879
Gear Shift Shaft and Fork Inspectionp. 879
Differential Componentsp. 880
Differential Disassembly and Reassemblyp. 880
Specificationsp. 882
Tightening Torque Specificationsp. 882
Special Tools and Equipmentp. 883
Recommended Service Materialp. 883
Special Toolp. 883
Clutchp. 886
K14B Modelp. 886
General Descriptionp. 886
Clutch Constructionp. 886
Diagnostic Information and Proceduresp. 887
Clutch System Symptom Diagnosisp. 887
Repair Instructionsp. 888
CPP Switch Removal and Installationp. 888
CPP Switch Inspection and Adjustmentp. 888
Clutch Pedal Inspectionp. 888
Clutch Fluid Level Inspectionp. 889
Air Bleeding of Clutch Systemp. 889
Clutch Fluid Pipe and Hose Componentsp. 890
Clutch Fluid Pipe and Hose Removal and Installationp. 891
Clutch Fluid Pipe and Hose Inspectionp. 891
Clutch Master Cylinder Removal and Installationp. 891
Clutch Master Cylinder Inspectionp. 892
Clutch Operating Cylinder Assembly Removal and Installationp. 892
Clutch Operating Cylinder Assembly Inspectionp. 893
Clutch Pedal Assembly Componentsp. 893
Clutch Pedal Assembly Removal and Installationp. 894
Clutch Cover and Clutch Disc Componentsp. 894
Clutch Cover and Clutch Disc Removal and Installationp. 894
Clutch Cover and Clutch Disc Inspectionp. 895
Input Shaft Bearing Removal and Installationp. 896
Input Shaft Bearing Inspectionp. 896
Specificationsp. 896
Tightening Torque Specificationsp. 896
Special Tools and Equipmentp. 898
Recommended Service Materialp. 898
Special Toolp. 898
D13A Modelp. 899
General Descriptionp. 899
Clutch (Hydraulic Type) Constructionp. 899
Diagnostic Information and Proceduresp. 900
Clutch System Symptom Diagnosisp. 900
Repair Instructionsp. 901
Clutch Pedal Position (CPP) Switch Removal and Installationp. 901
Clutch Pedal Position (CPP) Switch Inspectionp. 901
Clutch Pedal Inspectionp. 901
Clutch Fluid Level Inspectionp. 902
Air Bleeding of Clutch Systemp. 902
Clutch Fluid Pipe and Hose Componentsp. 903
Clutch Fluid Pipe Removal and Installationp. 903
Clutch Fluid Pipe Inspectionp. 904
Clutch Master Cylinder Removal and Installationp. 904
Clutch Operating Cylinder Assembly Removal and Installationp. 904
Clutch Operating Cylinder Assembly Inspectionp. 905
Clutch Pedal Assembly Componentsp. 906
Clutch Pedal Assembly Removal and Installationp. 906
Clutch Cover and Clutch Disc Componentsp. 907
Clutch Cover and Clutch Disc Removal and Installationp. 907
Clutch Cover and Clutch Disc Inspectionp. 908
Specificationsp. 908
Tightening Torque Specificationsp. 908
Special Tools and Equipmentp. 909
Recommended Service Materialp. 909
Special Toolp. 909
Steeringp. 910
Precautionsp. 912
Precautionsp. 912
Precautions for Steeringp. 912
Steering System Notep. 912
Precautions for Diagnosing Troublep. 912
Steering General Diagnosisp. 913
Precautionsp. 913
Precautions for Steering General Diagnosisp. 913
Diagnostic Information and Proceduresp. 913
Steering Symptom Diagnosisp. 913
Steering System Inspectionp. 915
Steering Wheel and Columnp. 916
General Descriptionp. 916
Steering Wheel and Column Constructionp. 916
Diagnostic Information and Proceduresp. 916
Checking Steering Column for Accident Damagep. 916
Repair Instructionsp. 916
Steering Wheel and Column Componentsp. 916
Steering Wheel Removal and Installationp. 918
Contact Coil Assembly Removal and Installation (With Air Bag)p. 920
Centering of Contact Coil Assembly (With Air Bag)p. 921
Contact Coil Assembly Inspection (With Air Bag)p. 922
Cancel Cam Removal and Installation (Without Air Bag)p. 922
Cancel Cam Inspection (Without Air Bag)p. 922
Steering Column Removal and Installationp. 923
Steering Shaft Joint On-Vehicle Inspectionp. 924
Steering Column Inspectionp. 924
Steering Column Lower Shaft Inspectionp. 925
Steering Lock Removal and Installationp. 925
Steering Lock Disassembly and Reassemblyp. 926
Steering Lock Inspectionp. 927
Ignition Switch Removal and Installationp. 927
Ignition Switch Inspectionp. 927
Steering Lower Shaft Removal and Installationp. 928
Specificationsp. 929
Tightening Torque Specificationsp. 929
Special Tools and Equipmentp. 929
Special Toolp. 929
Power Assisted Steering Systemp. 930
General Descriptionp. 930
P/S System Descriptionp. 930
Description of EPS System Component Functionp. 930
OBD System Descriptionp. 930
Schematic and Routing Diagramp. 931
P/S System Diagramp. 931
Component Locationp. 932
Power Steering Control System Component Locationp. 932
Diagnostic Information and Proceduresp. 933
P/S System Checkp. 933
“P/S” Warning Light Checkp. 935
DTC Checkp. 935
DTC Clearancep. 936
DTC Tablep. 936
Fail-Safe Tablep. 937
Scan Tool Datap. 938
Visual Inspectionp. 939
P/S System Symptom Diagnosisp. 939
“P/S” Warning Light Does Not Come ON with Ignition “ON” before Engine Startsp. 940
“P/S” Warning Light Remains ON Steady after Engine Startsp. 941
DTC C1111 / C1113 / C1115 / C1116p. 942
DTC C1141 / C1142 / C1143 / C1145p. 943
DTC C1153 / C1155p. 944
DTC C1160p. 945
DTC C1161 / C1162p. 945
DTC U0073p. 946
DTC U0100p. 946
DTC U0155p. 946
P/S Control Module Power Supply and Ground Circuit Checkp. 946
Inspection of P/S Control Module and Its Circuitsp. 947
Steering Wheel Play Checkp. 951
Steering Force Checkp. 951
Repair Instructionsp. 952
Steering Gear Case Assembly Componentsp. 952
Tie-Rod End Boot On-Vehicle Inspectionp. 953
Tie-Rod End Removal and Installationp. 953
Tie-Rod End Inspectionp. 954
Steering Gear Case Assembly Removal and Installationp. 954
Steering Gear Case Bushing Removal and Installationp. 955
Steering Rack Boot Inspectionp. 955
Tie-Rod / Rack Boot Removal and Installationp. 956
Pinion Shaft Rotation Torque Inspectionp. 957
Pinion Shaft Rotation Torque Adjustmentp. 957
P/S Control Module Removal and Installationp. 958
Torque Sensor Inspectionp. 958
P/S Motor Inspectionp. 959
Specificationsp. 960
Tightening Torque Specificationsp. 960
Special Tools and Equipmentp. 960
Recommended Service Materialp. 960
Special Toolp. 961
HVACp. 962
Precautionsp. 964
Precautionsp. 964
Precautions for HVACp. 964
A/C System Cautionp. 964
Precautions for Servicing A/C Systemp. 964
HVAC Systemp. 966
Single A/C Typep. 966
General Descriptionp. 966
HVAC System Descriptionp. 966
Sub-Cool A/C System Descriptionp. 967
A/C Operation Description at ECM (Petrol Model)p. 968
A/C Operation Description at ECM (Diesel Model)p. 970
Schematic and Routing Diagramp. 971
Manual A/C Electronic Control Input / Output Block Diagramp. 971
Manual A/C System Circuit Diagramp. 972
Component Locationp. 974
Manual A/C Control System Component Locationp. 974
Diagnostic Information and Proceduresp. 974
A/C System Performance Inspectionp. 974
Trouble Diagnosis for Abnormal Pressurep. 979
A/C System Symptom Diagnosisp. 982
Abnormal Noise Symptom Diagnosis of HVAC Systemp. 985
Visual Inspectionp. 986
Inspection of HVAC Control Unit and Its Circuitp. 986
A/C System Inspection at ECMp. 988
Repair Instructionsp. 988
Operation Procedure for Refrigerant Chargep. 988
A/C System Major Componentsp. 994
Radiator Cooling Fan Removal and Installationp. 995
Radiator Cooling Fan Inspectionp. 995
Condenser Assembly On-Vehicle Inspectionp. 995
Condenser Assembly Removal and Installationp. 995
HVAC Unit Componentsp. 996
HVAC Unit Removal and Installationp. 997
Blower Motor Removal and Installationp. 997
Blower Motor Inspectionp. 998
Blower Motor Resistor Removal and Installationp. 998
Blower Motor Resistor Inspectionp. 998
Evaporator Inspectionp. 999
Evaporator Temperature Sensor Removal and Installation (If Equipped)p. 999
Evaporator Temperature Sensor Inspection (If Equipped)p. 999
Expansion Valve Removal and Installationp. 1000
Expansion Valve Inspectionp. 1000
HVAC Control Unit Componentsp. 1000
HVAC Control Unit Removal and Installationp. 1000
Blower Speed Selector Inspectionp. 1002
A/C Refrigerant Pressure Sensor and Its Circuit Inspectionp. 1002
A/C Refrigerant Pressure Sensor Removal and Installationp. 1003
Air Intake Switch Inspectionp. 1004
Air Intake Control Actuator Removal and Installationp. 1004
Air Intake Control Actuator Inspectionp. 1005
Actuator Linkage Inspectionp. 1005
Center Ventilation Louver Removal and Installationp. 1005
Side Ventilation Louver Removal and Installationp. 1006
A/C Switch Inspectionp. 1006
HVAC System Relay Inspectionp. 1006
A/C Compressor Drive Belt Inspection and Adjustmentp. 1007
A/C Compressor Drive Belt Removal and Installationp. 1007
A/C Compressor Assembly Removal and Installationp. 1007
A/C Compressor Assembly Components (Petrol Model)p. 1008
A/C Compressor Assembly Components (Diesel Model)p. 1009
Magnet Clutch Inspectionp. 1009
Magnet Clutch Removal and Installationp. 1010
Relief Valve Inspectionp. 1011
Relief Valve Removal and Installation (Petrol Model)p. 1011
Specificationsp. 1012
Tightening Torque Specificationsp. 1012
Special Tools and Equipmentp. 1012
Recommended Service Materialp. 1012
Special Toolp. 1013
Dual A/C Typep. 1014
General Descriptionp. 1014
HVAC System Descriptionp. 1014
Sub-Cool A/C System Descriptionp. 1015
A/C Operation Description at ECM (Petrol Model)p. 1016
A/C Operation Description at ECM (Diesel Model)p. 1016
Schematic and Routing Diagramp. 1017
Manual A/C Electronic Control Input / Output Block Diagramp. 1017
Manual A/C System Circuit Diagramp. 1018
Component Locationp. 1020
Manual A/C Control System Component Locationp. 1020
Diagnostic Information and Proceduresp. 1021
A/C System Performance Inspectionp. 1021
Trouble Diagnosis for Abnormal Pressurep. 1026
A/C System Symptom Diagnosisp. 1029
Abnormal Noise Symptom Diagnosis of HVAC Systemp. 1030
Visual Inspectionp. 1030
Inspection of HVAC Control Unit and Its Circuitp. 1030
A/C System Inspection at ECMp. 1031
Repair Instructionsp. 1031
Operation Procedure for Refrigerant Chargep. 1031
A/C System Major Componentsp. 1040
Radiator Cooling Fan Removal and Installationp. 1044
Radiator Cooling Fan Inspectionp. 1044
Condenser Assembly On-Vehicle Inspectionp. 1044
Condenser Assembly Removal and Installationp. 1044
HVAC Unit Componentsp. 1044
HVAC Unit Removal and Installationp. 1044
Blower Motor Removal and Installationp. 1044
Blower Motor Inspectionp. 1044
Blower Motor Resistor Removal and Installationp. 1045
Blower Motor Resistor Inspectionp. 1045
Evaporator Inspectionp. 1045
Evaporator Temperature Sensor Removal and Installation (If Equipped)p. 1045
Evaporator Temperature Sensor Inspection (If Equipped)p. 1045
Expansion Valve Removal and Installationp. 1045
Expansion Valve Inspectionp. 1045
HVAC Control Unit Componentsp. 1045
HVAC Control Unit Removal and Installationp. 1045
Blower Speed Selector Inspectionp. 1047
A/C Refrigerant Pressure Sensor and Its Circuit Inspectionp. 1047
A/C Refrigerant Pressure Sensor Removal and Installationp. 1047
Air Intake Switch Inspectionp. 1047
Air Intake Control Actuator Removal and Installationp. 1047
Air Intake Control Actuator Inspectionp. 1047
Actuator Linkage Inspectionp. 1047
Center Ventilation Louver Removal and Installationp. 1047
Side Ventilation Louver Removal and Installationp. 1047
A/C Switch Inspectionp. 1048
Rear Defogger Switch Inspection (If Equipped)p. 1048
Rear Cooling Unit Removal and Installationp. 1048
Rear Cooling Unit Inspectionp. 1050
Rear Blower Speed Selector Removal and Installationp. 1051
Rear Blower Speed Selector Inspectionp. 1051
Rear Ventilation Louver Removal and Installationp. 1052
HVAC System Relay Inspectionp. 1052
A/C Compressor Drive Belt Inspection and Adjustmentp. 1052
A/C Compressor Drive Belt Removal and Installationp. 1052
A/C Compressor Assembly Removal and Installationp. 1052
A/C Compressor Assembly Componentsp. 1052
Magnet Clutch Inspectionp. 1053
Magnet Clutch Removal and Installationp. 1053
Relief Valve Inspectionp. 1053
Relief Valve Removal and Installation (Petrol Model)p. 1053
Specificationsp. 1053
Tightening Torque Specificationsp. 1053
Special Tools and Equipmentp. 1053
Recommended Service Materialp. 1053
Special Toolp. 1053
Restraintp. 1054
Precautionsp. 1056
Precautionsp. 1056
Precautions for Restraintp. 1056
Seat Beltsp. 1057
Precautionsp. 1057
Precautions for Service and Diagnosis of Seat Beltp. 1057
General Descriptionp. 1058
Seat Belt Constructionp. 1058
Diagnostic Information and Proceduresp. 1059
Repair and Inspection Required after Accidentp. 1059
Repair Instructionsp. 1059
Front Seat Belt Componentsp. 1059
Front Seat Belt Assembly Removal and Installationp. 1060
Front Seat Belt Assembly Inspectionp. 1062
Front Seat Belt Buckle Inspectionp. 1063
2nd Row Seat Belt Componentsp. 1064
2nd Row Seat Belt Assembly Removal and Installationp. 1064
2nd Row Center Seat Belt Removal and Installationp. 1065
3rd Row Seat Belt Componentsp. 1066
3rd Row Seat Belt Assembly Removal and Installationp. 1066
2nd Row and 3rd Row Rear Seat Belt Assembly Inspectionp. 1067
2nd Row and 3rd Row Seat Belt Buckle Inspectionp. 1067
Specificationsp. 1067
Tightening Torque Specificationsp. 1067
Special Tools and Equipmentp. 1067
Special Toolp. 1067
Air Bag Systemp. 1068
Precautionsp. 1068
Precautions for Air Bag System Servicep. 1068
Precautions for Handling and Storage of Air Bag System Componentsp. 1068
Precautions for Disposal of Air Bag and Seat Belt Pretensionerp. 1070
General Descriptionp. 1070
Air Bag System Constructionp. 1070
Schematic and Routing Diagramp. 1071
Air Bag System Input / Output Diagramp. 1071
Air Bag System Circuit Diagramp. 1071
Component Locationp. 1073
Air Bag System Component, Wiring and Connector Locationp. 1073
Diagnostic Information and Proceduresp. 1074
Air Bag Diagnostic System Checkp. 1074
Visual Inspectionp. 1074
“AIR BAG” Warning Light Checkp. 1075
Self Diagnosis Functionp. 1075
DTC Checkp. 1075
DTC Clearancep. 1075
DTC Tablep. 1076
Scan Tool Datap. 1077
“AIR BAG” Warning Light Comes ON Steadyp. 1077
“AIR BAG” Warning Light Does Not Come ONp. 1078
DTC B1011p. 1079
DTC B1012p. 1080
DTC B1013p. 1080
DTC B1016p. 1081
DTC B1017p. 1082
DTC B1021 / B1026p. 1083
DTC B1031p. 1084
DTC B1032p. 1086
DTC B1033p. 1089
DTC B1034p. 1091
DTC B1041p. 1094
DTC B1042p. 1098
DTC B1043p. 1101
DTC B1044p. 1103
DTC B1051 / B1055p. 1105
DTC B1052 / B1056p. 1108
DTC B1053 / B1057p. 1110
DTC B1054 / B1058p. 1112
DTC B1071 / B1072p. 1115
DTC B1073 / B1074p. 1116
DTC U0073p. 1120
SDM Power Supply and Ground Circuit Checkp. 1120
Contact Coil and Its Circuit Checkp. 1122
Repair and Inspection Required after Accidentp. 1125
Repair Instructionsp. 1127
Disabling Air Bag Systemp. 1127
Enabling Air Bag Systemp. 1127
SDM Removal and Installationp. 1128
SDM Inspectionp. 1128
Driver Air Bag (Inflator) Module Removal and Installationp. 1129
Driver Air Bag (Inflator) Module Inspectionp. 1130
Passenger Air Bag (Inflator) Module Removal and Installationp. 1130
Passenger Air Bag (Inflator) Module Inspectionp. 1131
Seat Belt Pretensioner Componentsp. 1132
Seat Belt Pretensioner Removal and Installationp. 1132
Seat Belt Pretensioner Inspectionp. 1132
Forward Impact Sensor Removal and Installationp. 1132
Forward Impact Sensor Inspectionp. 1133
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposalp. 1133
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposalp. 1139
Specificationsp. 1139
Tightening Torque Specificationsp. 1139
Special Tools and Equipmentp. 1140
Use of Special Toolsp. 1140
Special Toolp. 1140
Body, Cab and Accessoriesp. 1142
Precautionsp. 1147
Precautionsp. 1147
Precautions for Body, Cab and Accessoriesp. 1147
Wiring Systemsp. 1148
Precautionsp. 1148
Cautions in Body Electrical System Servicingp. 1148
General Descriptionp. 1148
Abbreviationsp. 1148
Wire / Connector Color Symbolsp. 1148
Symbols and Marksp. 1148
How to Read Connector Layout Diagramp. 1149
How to Read Connector Codes and Terminal Nos.p. 1150
How to Read Ground Pointp. 1153
How to Read Power Supply Diagramp. 1153
How to Read System Circuit Diagramp. 1154
Connector Layout Diagramp. 1156
Connector Layout Diagramp. 1156
Engine Compartmentp. 1156
Instrument Panelp. 1163
Door, Roofp. 1165
Floorp. 1168
Rearp. 1170
Ground Pointp. 1170
Ground Pointp. 1170
Power Supply Diagramp. 1172
Power Supply Diagram (Petrol Engine Model)p. 1172
Power Supply Diagram (Diesel Engine Model)p. 1176
Fuses and the Protected Partsp. 1179
J/B Connector / Fuse Layoutp. 1183
J/B Inner Circuit (Detail)p. 1185
System Circuit Diagramp. 1192
System Circuit Diagramp. 1192
A-1 Cranking System Circuit Diagram (Petrol Engine Model)p. 1193
A-1 Cranking System Circuit Diagram (Diesel Engine Model)p. 1194
A-2 Charging System Circuit Diagram (Petrol Engine Model)p. 1195
A-2 Charging System Circuit Diagram (Diesel Engine Model)p. 1196
A-3 Ignition System Circuit Diagram (Petrol Engine Model)p. 1197
A-4 Cooling System Circuit Diagram (Petrol Engine Model)p. 1198
A-4 Cooling System Circuit Diagram (Diesel Engine Model)p. 1199
A-5 Engine and A/C Control System Circuit Diagram (Petrol Engine Model)p. 1200
A-5 Engine and A/C Control System Circuit Diagram (Diesel Engine Model)p. 1205
A-8 Body Control System Circuit Diagramp. 1210
A-9 CAN Circuit Diagramp. 1214
A-10 Security Control System Circuit Diagramp. 1215
B-1 Windshield Wiper and Washer Circuit Diagramp. 1217
B-2 Rear Wiper and Washer Circuit Diagramp. 1218
B-3 Rear Defogger Circuit Diagramp. 1219
B-4 Power Window Circuit Diagramp. 1220
B-5 Power Door Lock Circuit Diagramp. 1222
B-6 Power Mirror Circuit Diagramp. 1224
B-7 Horn Circuit Diagramp. 1225
C-1 Combination Meter Circuit Diagramp. 1226
D-1 Headlight System Circuit Diagramp. 1228
D-2 Position, Tail and Licence Plate Light System Circuit Diagramp. 1229
D-3 Front Fog Light System Circuit Diagramp. 1230
D-4 Illumination Light System Circuit Diagramp. 1231
D-5 Interior Light System Circuit Diagramp. 1232
D-6 Turn Signal and Hazard Warning Light System Circuit Diagramp. 1233
D-7 Brake Light System Circuit Diagramp. 1235
D-8 Back-Up Light System Circuit Diagramp. 1236
D-9 Headlight Leveling System Circuit Diagramp. 1237
D-10 Rear Fog Light Circuit Diagramp. 1238
E-1 Heater System Circuit Diagramp. 1239
E-3 Rear A/C System Circuit Diagramp. 1240
F-1 Air Bag System Circuit Diagramp. 1241
F-2 Anti-Lock Brake System Circuit Diagramp. 1243
F-4 Power Steering System Circuit Diagramp. 1245
G-1 Audio System Circuit Diagramp. 1246
G-2 Accessory Socket System Circuit Diagramp. 1248
List of Connectorp. 1249
List of Connectorsp. 1249
A Connectorp. 1249
C Connectorp. 1249
D Connectorp. 1250
E Connectorp. 1251
G Connectorp. 1252
J Connectorp. 1254
K Connectorp. 1254
L Connectorp. 1255
O Connectorp. 1256
R Connectorp. 1256
S Connectorp. 1256
Reassembling Note for Wiring Harnessp. 1256
Reassembling Note for Wiring Harnessp. 1256
Around Enginep. 1257
Around Batteryp. 1259
Around Strutp. 1262
Around Instrument Panelp. 1265
Around Main Floorp. 1268
Around Rear End Doorp. 1271
Around Fuel Tankp. 1272
Specificationsp. 1273
Tightening Torque Specificationsp. 1273
Lighting Systemsp. 1274
Component Locationp. 1274
Lighting System Component Locationp. 1274
Diagnostic Information and Proceduresp. 1275
Lighting System Diagnosis Functionp. 1275
Lighting System Symptom Diagnosisp. 1275
Repair Instructionsp. 1276
Headlight Unit Removal and Installationp. 1276
Headlight Aiming and Light Intensity Checkp. 1277
Front Fog Light Removal and Installation (If Equipped)p. 1278
Front Fog Light Aiming Adjustment (If Equipped)p. 1278
Rear Fog Light Assembly Removal and Installationp. 1279
Side Turn Signal Light Removal and Installationp. 1279
License Plate Light Removal and Installationp. 1279
Rear Combination Light Removal and Installationp. 1280
High Mount Stop Light Removal and Installationp. 1280
Dome Light Removal and Installationp. 1280
Headlight Leveling Actuator Inspectionp. 1281
Lighting and Turn Signal Switch Removal and Installationp. 1281
Lighting and Turn Signal Switch Inspectionp. 1281
Hazard Warning Switch Removal and Installationp. 1282
Hazard Warning Switch Inspectionp. 1282
Front Fog Light Switch Removal and Installation (If Equipped)p. 1283
Front Fog Light Switch Inspection (If Equipped)p. 1283
Headlight Relay / Tail Light Relay / Front Fog Light Relay Inspectionp. 1283
Headlight Leveling Switch Removal and Installationp. 1283
Headlight Leveling Switch Inspectionp. 1283
Specificationsp. 1284
Electric Bulb Capacityp. 1284
Instrumentation / Driver Info. / Hornp. 1285
General Descriptionp. 1285
Combination Meter Descriptionp. 1285
Schematic and Routing Diagramp. 1286
Combination Meter Circuit Diagramp. 1286
Diagnostic Information and Proceduresp. 1287
Combination Meter Diagnosis Function Descriptionp. 1287
Combination Meter Self-Diagnosis Functionp. 1287
DTC Tablep. 1287
DTC B1802p. 1287
DTC B1810p. 1288
DTC B1820p. 1289
DTC U0073 / U0100 / U0121 / U0140p. 1289
Scan Tool Active Testp. 1290
Inspection of Combination Meter and Its Circuitp. 1290
Combination Meter Diagnosisp. 1293
Repair Instructionsp. 1293
Instrument Panel Componentsp. 1293
Horn Removal and Installationp. 1296
Horn Inspectionp. 1296
Specificationsp. 1297
Tightening Torque Specificationsp. 1297
Wipers / Washersp. 1298
Component Locationp. 1298
Wiper and Washer Component Locationp. 1298
Diagnostic Information and Proceduresp. 1299
Wiper and Washer Symptom Diagnosisp. 1299
Repair Instructionsp. 1299
Washer Tank and Washer Pump Removal and Installationp. 1299
Washer Pump Inspectionp. 1300
Windshield Wiper Motor Removal and Installationp. 1300
Windshield Wiper Motor Operation Inspectionp. 1301
Rear Wiper Removal and Installationp. 1302
Rear Wiper Motor Inspectionp. 1302
Wiper and Washer Switch Removal and Installationp. 1303
Wiper and Washer Switch Inspectionp. 1303
Specificationsp. 1304
Tightening Torque Specificationsp. 1304
Glass / Windows / Mirrorsp. 1306
Precautionsp. 1306
Precautions for Working on Glassp. 1306
Precautions for Working on Power Windowp. 1306
General Descriptionp. 1306
Power Window System Descriptionp. 1306
Rear End Door Window Defogger (If Equipped) Descriptionp. 1307
Component Locationp. 1308
Power Window Component Locationp. 1308
Power Door Mirror Component Location (If Equipped)p. 1309
Rear Defogger Component Locationp. 1309
Diagnostic Information and Proceduresp. 1310
Power Window System Symptom Diagnosisp. 1310
Power Door Mirror Control System Symptom Diagnosis (If Equipped)p. 1310
Rear Defogger (If Equipped) Symptom Diagnosisp. 1310
Inspection of Power Window Main Switch and Its Circuitp. 1310
Repair Instructionsp. 1311
Windshield Componentsp. 1311
Windshield Removal and Installationp. 1312
Rear End Door Window Glass Componentsp. 1315
Rear End Door Window Glass Removal and Installationp. 1315
Inner Rear View Mirror Removal and Installationp. 1317
Front Door Componentsp. 1318
Front Door Glass Removal and Installationp. 1319
Front Window Regulator Assembly Removal and Installationp. 1321
Front Window Regulator Assembly Inspectionp. 1321
Rear Door Componentsp. 1322
Rear Door Glass Removal and Installationp. 1323
Rear Window Regulator Assembly Removal and Installationp. 1326
Rear Window Regulator Assembly Inspectionp. 1326
Power Window Main Switch Inspectionp. 1326
Power Window Sub Switch Inspectionp. 1326
Door Mirror Removal and Installationp. 1327
Power Door Mirror Switch Inspection (If Equipped)p. 1327
Rear Window Defogger Relay and Mirror Heater Relay (If Equipped) Inspectionp. 1328
Specificationsp. 1328
Tightening Torque Specificationsp. 1328
Special Tools and Equipmentp. 1329
Recommended Service Materialp. 1329
Security and Locksp. 1330
Precautionsp. 1330
Precautions for Replacing Keyless Entry / Security Controllerp. 1330
General Descriptionp. 1330
Key Code Constructionp. 1330
Keyless Entry / Security Controller General Description (If Equipped)p. 1330
Keyless Entry System Description (If Equipped)p. 1330
Emergency Lever of Back Door Descriptionp. 1330
Security System Description (If Equipped)p. 1331
Back Door Opener System Description (If Equipped)p. 1331
Schematic and Routing Diagramp. 1332
Keyless Entry / Security Controller Input / Output Diagram (if equipped)p. 1332
Keyless Entry / Security Controller Circuit Diagram (If Equipped)p. 1333
Component Locationp. 1334
Keyless Entry System Component Locationp. 1334
Diagnostic Information and Proceduresp. 1335
Keyless Entry / Security System Symptom Diagnosisp. 1335
Inspection of Keyless Entry / Security Controller and Its Circuitsp. 1335
Repair Instructionsp. 1337
Front Door Lock Componentsp. 1337
Front Door Lock Assembly Removal and Installationp. 1338
Front Door Lock Assembly Inspectionp. 1339
Rear Door Lock Componentsp. 1339
Rear Door Lock Assembly Removal and Installationp. 1340
Rear Door Lock Assembly Inspectionp. 1340
Door Lock Switch and Actuator On-Vehicle Inspection (If Equipped)p. 1340
Front and Rear Door Switch Inspectionp. 1341
Power Door Lock Switch Inspection (If Equipped)p. 1341
Back Door Lock Componentsp. 1342
Back Door Latch On-Vehicle Inspectionp. 1342
Back Door Lock Removal and Installationp. 1343
Ignition Key Registration (Ignition Switch Model)p. 1344
Replacement of Transmitter Battery (If Equipped)p. 1344
Programming Transmitter Code for Keyless Entry Systemp. 1344
Security Controller Removal and Installation (If Equipped)p. 1344
Valet Switch Inspection (If Equipped)p. 1344
Hood Switch Removal and Installation (If Equipped)p. 1345
Hood Switch Inspection (If Equipped)p. 1345
Siren Removal and Installation (If Equipped)p. 1345
Siren Inspection (If Equipped)p. 1346
Specificationsp. 1346
Tightening Torque Specificationsp. 1346
Special Tools and Equipmentp. 1346
Recommended Service Materialp. 1346
Seatsp. 1347
Repair Instructionsp. 1347
Front Seat Componentsp. 1347
Front Seat Removal and Installationp. 1347
Rear Seat Componentsp. 1349
Rear Seat Removal and Installationp. 1350
3rd Row Seat Componentsp. 1351
3rd Row Seat Removal and Installationp. 1352
Specificationsp. 1352
Tightening Torque Specificationsp. 1352
Exterior Trim / Interior Trimp. 1353
Repair Instructionsp. 1353
Front Bumper Removal and Installationp. 1353
Front Bumper Member Removal and Installationp. 1354
Rear Bumper Removal and Installationp. 1355
Cowl Top Garnish Removal and Installationp. 1355
Hood Silencer Removal and Installationp. 1357
Roof Molding Removal and Installationp. 1357
Trim Removal and Installationp. 1358
Head Lining Removal and Installationp. 1359
Center Console Box Removal and Installationp. 1361
Accessory Socket Removal and Installationp. 1361
Specificationsp. 1362
Plastic Part Specificationsp. 1362
Hood / Fenders / Doorsp. 1365
Repair Instructionsp. 1365
Hood Removal and Installationp. 1365
Hood Inspection and Adjustmentp. 1365
Hood Latch Release Cable Componentsp. 1366
Front Fender Componentsp. 1366
Front Fender Removal and Installationp. 1367
Front Door Componentsp. 1368
Front Door Assembly Removal and Installationp. 1368
Rear Door Componentsp. 1369
Rear Door Assembly Removal and Installationp. 1370
Fuel Filler Door Removal and Installationp. 1370
Fuel Filler Door Opener Cable Removal and Installationp. 1371
Back Door Assembly Componentsp. 1371
Back Door Assembly Removal and Installationp. 1372
All Latches, Hinges and Locks Inspectionp. 1373
Specificationsp. 1374
Tightening Torque Specificationsp. 1374
Special Tools and Equipmentp. 1374
Recommended Service Materialp. 1374
Body Structurep. 1375
Precautionsp. 1375
Precautions for Body Structurep. 1375
General Descriptionp. 1376
Body Repair Descriptionp. 1376
Sheet Metal Descriptionp. 1379
Body Structure Descriptionp. 1391
Checking and Straightening Benches Instructionp. 1393
Component Locationp. 1394
Silencer Sheet Installation Areap. 1394
Diagnostic Information and Proceduresp. 1395
Inspection for Body Damagep. 1395
Transmission Routes of Impactp. 1395
Panel Clearancep. 1396
Front Body Dimensionsp. 1397
Rear End Door Dimensionsp. 1399
Side Body Outside Dimensionsp. 1401
Side Body Inside Dimensionsp. 1402
Windshield Dimensionsp. 1404
Under Body Dimensionsp. 1406
Engine Room Dimensions with Mechanical Partsp. 1408
Front Under Body Dimensions with Mechanical Partsp. 1409
Front Suspension Frame Dimensionsp. 1410
Repair Instructionsp. 1412
Hood Lock Member and Lamp Support Brace Removal and Installationp. 1412
Front Fender Lower Bracket Removal and Installationp. 1416
Apron Side Member Removal and Installationp. 1418
Apron Side Member (Partial) Removal and Installationp. 1420
Cowl Side Outer Member Removal and Installationp. 1424
Dash Side Front Panel, Cowl Side Panel and Front Fender Center Bracket Removal and Installationp. 1428
Fender Apron Panel Removal and Installationp. 1430
Fender Apron Extension Removal and Installationp. 1434
A-Pillar Outer Panel Removal and Installationp. 1440
A-Pillar Outer Panel, Front Door Hinge Reinforcement and Dash Side Panel Removal and Installationp. 1444
A-Pillar Outer Panel, Front Door Hinge Reinforcement, Dash Side Panel, Front Pillar Inner Panel and Front Pillar Upper Reinforcement Removal and Installationp. 1454
B-Pillar Outer Panel Removal and Installationp. 1468
B-Pillar Outer Panel, Rear Door Hinge Reinforcement and Center Pillar Inner Panel Removal and Installationp. 1471
Side Sill Outer Panel Removal and Installationp. 1477
Quarter-Pillar Outer Panel Removal and Installationp. 1479
Wheel House Outer Panel Removal and Installationp. 1485
Back Panel Removal and Installationp. 1489
Rear Floor Panel and Rear Floor 5th Cross Member Removal and Installationp. 1492
Quarter Inner Lower Panel, Rear Floor Side Rear Member (Partial), Rear Floor Side Extension and Rear Floor Side Rear Panel (Partial) Removal and Installationp. 1496
Rear Lamp House Outer Panel and Rear Lamp House Inner Lower Panel Removal and Installationp. 1503
Roof Panel Removal and Installationp. 1505
Foamed Material Filling Area Repairp. 1508
Specificationsp. 1510
Tightening Torque Specificationsp. 1510
Special Tools and Equipmentp. 1511
Recommended Service Materialp. 1511
Paint / Coatingsp. 1512
Precautionsp. 1512
Precautions for Working on Air Bag Systemp. 1512
General Descriptionp. 1512
Anti-Corrosion Treatmentp. 1512
Repair Instructionsp. 1513
Sealant Application Areasp. 1513
Undercoating Application Areasp. 1522
Anti-Corrosion Compound Application Areap. 1525
Audio Visual / Navigationp. 1527
Schematic and Routing Diagramp. 1527
Audio System Circuit Diagramp. 1527
Component Locationp. 1528
Audio System Component Locationp. 1528
Diagnostic Information and Proceduresp. 1528
Audio System Inspectionp. 1528
Audio System Symptom Diagnosisp. 1530
Repair Instructionsp. 1531
Audio Unit Removal and Installationp. 1531
Front Speaker and Rear Speaker Removal and Installationp. 1531
Tweeter Removal and Installationp. 1531
Radio Antenna Removal and Installationp. 1532
Radio Antenna Feeder Cable Inspectionp. 1532
Steering Switch (Audio Control Switch) Removal and Installation (If Equipped)p. 1533
USB / AUX Socket Removal and Installationp. 1533
USB / AUX Socket Inspectionp. 1533
USB Harness Inspectionp. 1533
AUX Harness Inspectionp. 1534
Specificationsp. 1534
Tightening Torque Specificationsp. 1534
Control Systemsp. 1535
Precautionsp. 1537
Precautionsp. 1537
Precautions for Control Systemsp. 1537
Body Electrical Control Systemp. 1538
Precautionsp. 1538
Precautions for Diagnosing Troublep. 1538
Precautions for Replacing Ignition Keyp. 1538
Precautions for Transmitter Disposalp. 1538
Precautions for Replacing BCMp. 1538
General Descriptionp. 1538
BCM General Descriptionp. 1538
CAN Communication System Descriptionp. 1539
Schematic and Routing Diagramp. 1540
BCM Input / Output Diagramp. 1540
Body Electrical Control System Circuit Diagramp. 1541
Component Locationp. 1543
BCM and Related System Component Locationp. 1543
Control Relay Component Locationp. 1544
Diagnostic Information and Proceduresp. 1544
Body Electrical Control System Checkp. 1544
BCM Self-Diagnosis Functionp. 1547
DTC Checkp. 1547
DTC Clearancep. 1547
DTC Tablep. 1547
Fail-Safe Tablep. 1548
Scan Tool Datap. 1549
Scan Tool Active Test Tablep. 1550
Scan Tool Utility Tablep. 1550
DTC B1120p. 1551
DTC B1122p. 1551
DTC B1133p. 1552
DTC B1141 / B1142p. 1553
DTC B1145 / B1146p. 1554
DTC B1157p. 1555
DTC U0073p. 1556
DTC U0100p. 1556
DTC U0151p. 1556
Inspection of BCM and Its Circuitsp. 1556
Repair Instructionsp. 1563
Ignition Key Registrationp. 1563
BCM Registrationp. 1563
BCM Removal and Installationp. 1563
Outside Air Temperature Sensor Removal and Installationp. 1564
Outside Air Temperature Sensor Inspectionp. 1564
Transmitter Battery Replacement (If Equipped)p. 1565
Control Relay Inspectionp. 1565
Specificationsp. 1566
Tightening Torque Specificationsp. 1566
Special Tools and Equipmentp. 1566
Special Toolp. 1566
Immobilizer Control Systemp. 1567
Precautionsp. 1567
Precautions for Diagnosing Troublep. 1567
Precautions for Immobilizer Systemp. 1567
General Descriptionp. 1567
Immobilizer Control System Introductionp. 1567
CAN Communication System Descriptionp. 1568
Schematic and Routing Diagramp. 1568
Immobilizer Control System Circuit Diagramp. 1568
Component Locationp. 1569
Immobilizer Control System Component Locationp. 1569
Diagnostic Information and Proceduresp. 1569
Immobilizer Control System Checkp. 1569
Immobilizer Control System Self-Diagnosis Functionp. 1570
DTC Checkp. 1570
DTC Clearancep. 1570
DTC Tablep. 1570
DTC P1610p. 1571
DTC P1611p. 1571
DTC P1622p. 1572
DTC P1642p. 1572
DTC P1644p. 1573
DTC P1646p. 1574
DTC B1167p. 1574
DTC B1168p. 1575
DTC B1169p. 1576
DTC B1173p. 1576
DTC B1175p. 1576
DTC B1176p. 1577
DTC B1188p. 1577
DTC B1189p. 1578
DTC B1190p. 1579
Repair Instructionsp. 1579
Immobilizer Control Module Removal and Installationp. 1579
Ignition Key Registrationp. 1580
ECM Registrationp. 1580
BCM Registrationp. 1580
Communication Systemp. 1581
K14B Modelp. 1581
Precautionsp. 1581
Precautions for Diagnosing Troublep. 1581
General Descriptionp. 1581
Communication System Descriptionp. 1581
CAN Communication System Diagnosis General Descriptionp. 1582
CAN Communication System Transmitting and Receiving Data Tablep. 1583
Schematic and Routing Diagramp. 1584
CAN Communication System Circuit Diagramp. 1584
Component Locationp. 1585
CAN Communication System Component Locationp. 1585
Diagnostic Information and Proceduresp. 1586
CAN Communication Checkp. 1586
CAN DTC (Lost Communication and Communication Bus Off) Tablep. 1586
Troubleshooting for Lost Communicationp. 1587
Troubleshooting for Communication Bus Offp. 1592
Special Tools and Equipmentp. 1598
Special Toolp. 1598
D13A Modelp. 1600
Precautionsp. 1600
Precautions for Diagnosing Troublep. 1600
General Descriptionp. 1600
Communication System Descriptionp. 1600
CAN Communication System Diagnosis General Descriptionp. 1601
CAN Communication System Transmitting and Receiving Data Tablep. 1602
Schematic and Routing Diagramp. 1603
CAN Communication System Circuit Diagramp. 1603
Component Locationp. 1604
CAN Communication System Component Locationp. 1604
Diagnostic Information and Proceduresp. 1604
CAN Communication Checkp. 1604
CAN DTC (Lost Communication and Communication Bus Off) Tablep. 1605
Troubleshooting for Lost Communicationp. 1606
Troubleshooting for Communication Bus Offp. 1612
Special Tools and Equipmentp. 1620
Special Toolp. 1620

Body and Electrical Coverage

The body, cab, and accessories section is particularly extensive, covering wiring systems with connector layout diagrams and ground points, lighting systems, instrumentation and driver information, wipers and washers, glass and window service, power windows, security and locks, seats, exterior and interior trim, hood and door service, body structure repair dimensions, paint and coatings, and audio visual/navigation systems. The control systems section covers the body electrical control module, immobilizer system, and CAN communication diagnosis.

For technicians working on electrical and electronic systems, the wiring systems section provides connector layout diagrams for the engine compartment, instrument panel, door and roof areas, floor, and rear sections, along with ground point locations, power supply diagrams, and system circuit diagrams for every major electrical system in the vehicle.

Why This Compilation Matters

Having the correct service procedures and specifications is critical when working on modern Suzuki engines and their associated systems. This Suzuki K14B D13A Models Service Manual Compilation delivers the exact procedures, torque values, service limits, and diagnostic flows needed to complete repairs correctly. The manual covers both K14B and D13A engine variants in a single document, making it a valuable reference for workshops that service multiple Suzuki models.

Whether you are performing routine maintenance, diagnosing a complex electrical fault, rebuilding an engine, or repairing the transmission, this compilation provides the detailed guidance required to complete the job accurately and efficiently.

Instant PDF Delivery

This Suzuki K14B D13A Models Service Manual Compilation is available as an instant PDF download. No shipping, no waiting — the file is delivered immediately after payment. You can access it on any device, print individual pages or entire sections for use in the workshop, and keep it as a permanent reference for all your Suzuki K14B and D13A service work.

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