Suzuki Outboard 1988 – 2003 Workshop Service Manual – PDF DOWNLOAD

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Suzuki Outboard 1988 – 2003 Workshop Service Manual

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LANGUAGE:ENGLISH
PAGES:396
DOWNLOADABLE:YES
FILE TYPE:PDF
SUZUKI OUTBOARD 1988 – 2003 WORKSHOP SERVICE MANUAL – PDF DOWNLOAD:

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Suzuki Outboard 1988 – 2003 Workshop Service Manual

HOW TO USE THIS MANUAL:

This manual is designed to be a handy reference guide to maintaining and repairing your Suzuki 2-stroke outboard. We strongly believe that regardless of how many or how few years experience you may have, there is something new waiting here for you. This manual covers the topics that a factory service manual (designed for factory trained mechanics) and a manufacturer owner’s manual (designed more by lawyers these days) covers. it wil l take you through the basics of maintaining and repairing your outboard, step-by-step, to help you understand what the factory trained mechanics already know by heart.

By using the information in this manual, any boat owner should be able to make better informed decisions about what they need to do to maintain and enjoy their outboard. Even if you never plan on touching a wrench (and if so, we hope that you will change your mind), this manual will still help you understand what a mechanic needs to do in order to maintain your engine. Can You Do lt? If you are not the type who is prone to taking a wrench to something, NEVER FEAR. The procedures in this manual cover topics at a level virtually anyone will be able to handle.

And just the fact that you purchased this manual shows your interest in better understanding your outboard. You may find that maintaining your outboard yourself is preferable in most cases. From a monetary standpoint, it could also be beneficial. The money spent on hauling your boat to a marina and paying a tech to service the engine could buy you fuel for a whole weekend’s boating. If you are unsure of your own mechanical abi l ities, at the very least you should fully understand what a marine mechanic does to your boat.

You may decide that anything other than maintenance and adjustments should be performed by a mechanic (and that’s your call), but know that every time you board your boat, you are placing faith in the mechanic’s work and trusting him or her with your well-being, and maybe your life. it should also be noted that in most areas a factory trained mechanic will command a hefty hourly rate for off site service. This hourly rate is charged from the time they leave their shop to the time they return home. The cost savings in doing the job yourself should be readily apparent at this point.
TABLE OF CONTENTS:

Suzuki Outboard 1988 – 2003 Workshop Service Manual

HOW TO USE THIS MANUAL 1·2
BOATING SAFETY 1·4
SAFETY IN SERVICE 1·12
TOOLS AND EQUIPMENT 2·2
TOOLS 2·5
FASTENERS, MEASUREMENTS AND CONVERSIONS 2·14
ENGINE MAINTENANCE 3·2
BOAT MAINTENANCE 3·8
TUNE-UP 3·12
WINTER STORAGE CHECKLIST 3·35
SPRING COMMISSIONING CHECKLIST 3·35
FUEL AND COMBUSTION 4·2
FUEL SYSTEM 4·3
TROUBLESHOOTING 4·7
CARBURETOR SERVICE 4·11
REED VALVE SERVICE 4·25
FUEL PUMP SERVICE 4·27
ELECTRONIC FUEL INJECTION 4·32
UNDERSTANDING AND TROUBLESHOOTING
ELECTRICAL SYSTEMS 5·2
BREAKER POINTS IGNITION (MAGNETO IGNITION) 5·7
CAPACITOR DISCHARGE IGNITION (CDI) SYSTEM 5·11
ELECTRONIC IGNITION 5·38
CHARGING CIRCUIT 5·39
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IGNITION AND ELECTRICAL WIRING DIAGRAMS 5·52
OIL INJECTION SYSTEM 6·2
COOLING SYSTEM 6·11
OIL INJECTION WARNING SYSTEMS 6·14
OVERHEAT WARNING SYSTEM 6·17
ENGINE MECHANICAL 7-2
POWERHEAD RECONDITIONING 7-32
LOWER UNIT 8-2
LOWER UNIT OVERHAUL 8-6
JET DRIVE 8-51
MANUAL TILT 9-2
GAS ASSISTED TILT 9-2
POWER TILT 9-3
POWER TRIM/TILT 9-6
REMOTE CONTROL BOX 10·2
TILLER HANDLE 10-7
HAND REWIND STARTER 11-2
OVERHEAD TYPE STARTER 11-2
BENDIX TYPE STARTER 11·10
GLOSSARY 11-13
INDEX 11·17
SUPPLEMENT: DTSY AND ADDITIONAL INFORMATION 12·2
ON MOST OTHER MODELS, INCLUDING UPDATED
CARBURETOR AND IGNITION SPECIFICATIONS
CONTENTS
GLOSSARY
MASTER INDEX
SUPPLEMENT

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]